ATEK Drive Solutions offers reliable braking solutions for the highest demands in the oil and gas sector – learn more now!
What are explosion-proof pneumatic brakes and why are they indispensable in the oil & gas sector?
Explosion-proof pneumatic brakes are special braking devices that do not produce any ignition sources. In the oil & gas sector, where flammable substances are present, they are essential for the safety of personnel and equipment by preventing catastrophic explosions.
What advantages do pneumatic brakes in explosion hazard areas offer over other types of brakes?
Pneumatic brakes use compressed air and avoid electrical components or hot surfaces, which minimizes the risk of ignition.They provide high operational safety,are robust, low-maintenance, and ideally suited for use in harsh and explosion-prone environments in the oil & gas sector.
Why are certifications like ATEX important for pneumatic brakes in the oil & gas sector?
Certifications such as ATEX (Europe) and IECEx (international) confirm that pneumatic brakes meet strict safety standards for explosion hazard areas. They are proof of tested safety and are mandatory for legal use in many regions of the oil & gas sector. und für den legalen Einsatz in vielen Regionen des Öl- & Gassektors zwingend erforderlich.
How does ATEK ensure that its pneumatic brakes meet the requirements in the oil & gas sector?
ATEK combines decades of experience with new expertise in drive technology. We offer certified explosion-proof pneumatic brakes, which can be customized through our modular system and can also be developed as customized special solutions for specific requirements in the oil & gas sector.
What should be considered when choosing an explosion-proof pneumatic brake for the oil & gas sector?
Important criteria include the correct explosion group and temperature class, the required braking torque,the available operating pressure, and the necessary certifications (e.g., ATEX, IECEx).A careful design ensures functionality and safety.
Can ATEK also provide tailored pneumatic brake solutions for specific challenges in the oil & gas sector?
Yes, ATEK specializes in developing customized special solutions, even in small series. Our engineers work closely with you to design fitted explosion-proof pneumatic brakes for your individual requirements in the oil & gas sector.
What role does maintenance play in the safety and performance of explosion-proof pneumatic brakes?
Regular and professional maintenance is crucial for lasting safety and optimal performance. This includes checking the quality of compressed air, visual inspections, and timely replacement of wear parts to ensure reliability in the oil & gas sector. How do ATEK pneumatic brakes contribute to reducing total operating costs (TCO) in the oil & gas sector?
Wie tragen ATEK Pneumatikbremsen zur Senkung der Gesamtbetriebskosten (TCO) im Öl- & Gassektor bei?
ATEK pneumatic brakes are designed for longevity and reliability (e.g., over 25,000 operating hours). This leads to fewer failures and lower maintenance efforts,which reduces the Total Cost of Ownership (TCO) and increases the equipment availability..
Explosion-proof pneumatic brakes are indispensable for safety in the oil & gas sector, as they prevent ignition sources and meet strict standards like ATEX; they can increase reliability in corrosive atmospheres by up to 30%..
ATEK Drive Solutions, as a system provider, offers certified and customized pneumatic brake solutions for the oil & gas sector, which are quickly deliverable through a modular system and have been proven to reduce unplanned downtimes by about 20%. The investment in high-quality, durable pneumatic brakes and their proactive maintenance lowers the
Die Investition in hochwertige, langlebige Pneumatikbremsen und deren vorausschauende Wartung senkt die total operating costs (TCO) and can increase the equipment availability by up to 5%,which is crucial for economic operation in the oil & gas sector.Learn how ATEK’s explosion-proof pneumatic brakes ensure the safety and efficiency of your installations in the oil and gas sector. Discover the benefits of our robust and reliable solutions.
In the oil and gas sector, the highest safety standards are essential. Our explosion-proof pneumatic brakes provide reliable protection in hazardous environments. Looking for a customized solution? Contact us now! Contact with us!
Do you need an explosion-proof pneumatic brake for your application in the oil and gas sector?
Get advice now!
Ensure explosion protection in the oil & gas sector with pneumatic brakes.
In the oil and gas industry, specially designed components are essential, as even the smallest ignition sources can have catastrophic effects. Our brake solutions, including explosion-proof pneumatic brakes for the oil & gas sector,meet strict safety requirements; for example, they prevent sparking in Zone 1 areas and thus protect personnel and equipment.
Pneumatic brakes use compressed air to generate force and avoid electrical ignition sources, making them predestined for explosion-prone environments. Pneumatic systems, such as those used in explosion-proof pneumatic brakes for the oil & gas sector, statistically have up to 30% higher reliability in corrosive atmospheres. Their benefits are:
- High operational safety in explosive zones
- Easy maintenance
- Robust construction for extreme conditions
- Minimal fire hazard due to compressed air operation.
ATEK Drive Solutions GmbH delivers system solutions based on decades of experience in gearbox manufacturing, brake technology, and expertise in servo motor production. This allows us to develop tailored ATEX brakes,which are often used as explosion-proof pneumatic brakes in the oil & gas sector. Our modular system enables, for example, over a million configurations. eingesetzt werden. Unser modulares Baukastensystem ermöglicht beispielsweise über eine Million Konfigurationen.Understanding technical details and certifications of explosion-proof pneumatic brakes
Pneumatic brakes work by utilizing compressed air to move a piston that presses brake pads against a disc or drum. This friction generates the braking effect. We dimension brake surfaces for a required braking torque of 500 Nm. The direct force transmission is very reliable, especially in explosion-proof pneumatic brakes for the oil & gas sector,.
- Functional principle: Pneumatic brakes use compressed air to press brake pads against a disc or drum via a piston, thereby creating friction and braking effect.
- Reliable force transmission: The direct method of force transmission in pneumatic systems is known for its high reliability.
- Essential certifications: For use in explosion-hazard areas like those commonly found in the oil & gas sector, certifications according to ATEX and IECEx for explosion-proof pneumatic brakes are essential, as they establish strict requirements for design, testing, and quality assurance.
- Tested safety through ATEK: Every pneumatic brake from ATEK for Ex areas has the necessary certificates, often confirmed by prototype testing by recognized bodies.
- Important selection criteria: The correct selection of an explosion-proof pneumatic brake for the oil & gas sector takes into account factors such as explosion group, temperature class, required braking torque, and operating pressure.
- Support in selection: Tools such as online configurators help users find the suitable industrial brake for their specific requirements.
Certifications according to ATEX and IECEx are essential for components in Ex zones. They define requirements for design, testing, and quality assurance. Every pneumatic brake device from ATEK for Ex areas is certified, often through prototype testing by recognized bodies, ensuring tested safety – a must for every explosion-proof pneumatic brake in the oil & gas sector.. Certification steps:
- Design testing according to standard
- Type testing of components
- Monitored production quality.
Brake selection considers explosion group, temperature class, braking torque, and operating pressure. Our online configurator helps select industrial brakes,e.g., by entering a holding force of 1200 N for winches. Careful selection ensures function and durability, especially for safety brakes for the oil & gas sector..Optimize the use of pneumatic brakes in critical oil & gas applications.
Safeguarding winches, hoisting devices, and drill strings on drilling rigs (onshore/offshore) under extreme conditions by ensuring holding force and controllability. Our special coatings for Pneumatic brakes explosion-proof pneumatic brakes in the oil & gas sector explosionsgeschützten Pneumatikbremsen im Öl- & Gassektor withstand aggressive seawater atmospheres on offshore platforms for over 10 years.
- Application on drilling rigs: Securing winches, hoisting devices, and drill strings under extreme conditions through Ex-pneumatic brakes,ensuring holding force and controllability in oil & gas sector,.
- Durability in harsh environments: Special coatings allow use even in aggressive atmospheres, such as seawater on offshore platforms, with long service life.
- Application in refineries: Prevention of production downtimes and safety risks in critical systems such as pumps, compressors, and conveyor systems in oil & gas sector, through the use of reliable explosion-proof pneumatic brakes.
- Proven successes: Reduction of unplanned downtimes, for instance, by 20% for mixer drives at customers through the use of our brakes.
- Securing pipelines: Combination with actuators for shut-off valves for precise and safe valve control, even for explosion-proof motors with ATEX certification, complemented by pneumatic brakes for the oil & gas sector.
- Control of product flow: Securing valve positions, particularly in case of pneumatic failure, to maintain control in main pipelines.
In refineries and petrochemical plants, correctly sized explosion-proof pneumatic brakes for the oil & gas sector, production downtimes and safety risks in pumps, compressors, and conveyor systems. A customer reduced unplanned downtimes by 20% with our brakes on mixer drives, for example.
In pipelines, Pneumatic brakes combined with actuators for shut-off valves, allows for precise and safe switching of valves. Our brakes, as explosion-proof pneumatic brakes for the oil & gas sector,, secure valve positions in main pipelines during pneumatic failure and thus ensure control of the product flow. Related solutions: explosion-proof motor with ATEX certification.Mastering future challenges in explosion protection with innovations
The implementation of explosion-proof systems incurs initial higher costs (training, certified components), which are amortized through safety and longevity. ATEK brakes, such as our explosion-proof pneumatic brakes for the oil & gas sector,, designed for over 25,000 operational hours, lower the total cost of ownership through reliability.
- Economic efficiency of Ex systems: Despite initial higher costs, explosion-proof systems amortize through increased safety and longevity, including Ex pneumatic brakes for the oil & gas sector, through increased safety and longevity.
- Reduction of total operating costs: ATEK brakes, designed for long operating times such as over 25,000 hours, reduce the total cost of ownership (TCO) through their reliability.
- Intelligent brake systems: Sensors for condition monitoring in modern brakes, even in explosion-proof pneumatic brakes for the oil & gas sector,, enable early maintenance requirement detection and help avoid unplanned downtimes.
- Increasing plant availability: Predictive maintenance, based on data such as brake pad wear, can increase plant availability by up to 5%.
- Future trends in focus: Development aims for intelligent brakes with extended sensors, the use of even more durable materials, compact designs, and integration into digital control systems, similar to advancements in flameproof motors for Ex areas. This also applies to the further development of pneumatically operated brakes for the oil & gas sector.
- Material and design innovation: Advancements like new alloys improve corrosion and temperature resistance, while more compact designs facilitate use in tight spaces.
- Adapting to extreme conditions: Development of solutions for specific requirements, for instance for low temperatures down to -40°C, demonstrates the commitment to demanding application areas of safety brakes in the oil & gas sector.
Intelligent brake systems with sensors for condition monitoring signal early maintenance needs, avoid outages, and can, for instance, by reporting brake pad wear, increase plant availability by up to 5%. Predictive maintenance is key to efficiency, especially in critical components like explosionsgeschützten Pneumatikbremsen im Öl- & Gassektor. Future trends:
- Intelligent brakes with sensors
- More durable materials
- More compact designs
- Digital control integration
Continuous material and design development, such as new alloys, improves corrosion and temperature resistance. More compact designs are suitable for tight spaces. We develop, for example, solutions for low temperatures down to -40°C, relevant for many applications of pneumatic brakes in the oil & gas sector. See also: flameproof motors for Ex areas.Maximize plant safety through proven pneumatic brake solutions
An operator of offshore drilling rigs in oil & gas sector, relied on tailored pneumatic hold brakes from ATEK for main winches to increase the safety of its ATEX lifting systems. This robust solution, a form of explosion-proof pneumatic brake, reduced downtime from brake issues by 25% in the first year.
A European refinery upgraded critical pump drives explosion-proof pneumatic brakes from ATEK, resulting in a reduction in failure rates by over 18%. This led to annual six-figure Euro savings and increased plant efficiency in this important area of the oil & gas sector.
Regular, professional maintenance is crucial for longevity and safety, especially in explosion-proof pneumatic brakes for the oil & gas sector,. Best practices include air quality inspection and wear inspection (e.g., brake pads every 500 operating hours). Proactive maintenance ensures the function of the safety brake. Important steps:
- Inspection of the compressed air supply
- Visual inspection for damages
- Function test of the braking effect
- Timely replacement of wear parts
Aligning the safety strategy with pneumatic brakes in a forward-looking manner
Explosion-proof pneumatic brakes are an important component of safety concepts in the oil and gas sector. They minimize risks and protect people, the environment, and installations. ATEK Drive Solutions GmbH offers comprehensive, certified system solutions and advises, for instance, on the design of optimal pneumatic brakes for specific requirements in the oil & gas sector.
As demands for safety and efficiency in the oil and gas industry increase, the importance of advanced braking technologies grows. We invest in R&D for innovative solutions, such as the integration of braking systems, especially explosion-proof pneumatic brakes, into digital twins of installations in oil & gas sector,.
Companies should rely on high-quality, certified Pneumatic brakes and pay attention to their maintenance to ensure plant safety and economic efficiency. ATEK Drive Solutions GmbH supports with certified products, system expertise, and tailored solutions for explosion-proof pneumatic brakes in the oil & gas sector. Our modular system enables, for example, over a million configurations.. Request individual consultation to increase your plant safety.
