Maximum flexibility and performance for demanding machining tasks
What are the main advantages of modular bevel gearboxes in multi-axis CNC machines?
Modular bevel gearboxes offer high precision for accurate machining, maximum flexibility through customizable configurations, superior dynamic performance for fast cycles and a compact design for easy integration into complex multi-axis CNC machines.
How does ATEK Drive Solutions assist in selecting the right bevel gearbox?
ATEK offers detailed technical consulting from experienced engineers, a flexible modular system with millions of configuration options and develops custom special solutions if needed to find the optimal gearbox for yourCNC application CNC-Anwendung to find.
Can ATEK’s modular bevel gearboxes be customized for very specific CNC requirements?
Yes, ATEK’s strength lies in the development of custom special gearboxes, even in small series. Thanks to our modular system and our engineering expertise, we can tailor gearboxes precisely to your unique requirements in multi-axis CNC machines .
Why is the precision of bevel gearboxes so important for machining quality?
The precision, especially low backlash (play) , of a bevel gearbox directly influences the positioning accuracy of the machine tool. This leads to higher dimensional accuracy of workpieces, better surface quality, and reduced scrap in CNC applications..
How do modular bevel gearboxes contribute to efficiency gains in CNC manufacturing?
They enable shorter cycle times due to high dynamics, reduce setup times thanks to flexibility and modularity, and contribute through precise, fast movements to the increase of overall equipment effectiveness (OEE) bei of multi-axis CNC machines .
What does “backlash-free” mean for bevel gearboxes and why is it crucial for CNC applications?
“Backlash-free” means a minimal backlash in the gearbox. For CNC applications. this is crucial as it ensures precise positioning and repeatability , minimizes vibrations, and is essential for high-quality machining results .
Which industries typically use modular bevel gearboxes in their CNC machines?
Mainly the machine and plant engineering, machine tool construction, the automotive industry, packaging industry, robotics and automation, and the medical technology and aerospace, which demand high precision and reliability. von of multi-axis CNC machines fordern.
How does ATEK ensure the rapid availability of modular bevel gearboxes?
Through a large stock of approximately 500,000 individual parts, a highly efficient modular system and a modern digital infrastructure , including an online configurator, ATEK can realize short delivery times even for variant-rich bevel gearboxes. Modular bevel gearboxes
are a key element for precision, flexibility, and dynamic performance in multi-axis CNC machines and enable the machining of the most complex components with the highest accuracy. ATEK’s modular system with.
ATEKs Baukastensystem mit nearly 500,000 stock individual parts allows millions of gearbox configurations and fast delivery times, which maximizes the adaptability for specific CNC applications and can shorten development times..
The use of backlash-free bevel gearboxes ensures highest positioning accuracies (down to below 1 µm) and torsional rigidity, which improves the manufacturing quality and increases efficiency by reducing cycle times by up to 15%..Discover how modular bevel gearboxes optimize the performance of your multi-axis CNC machines and open up new possibilities in manufacturing.
Increase the precision and efficiency of your CNC machining with modular bevel gearboxes from ATEK. Our custom solutions offer maximum flexibility and performance for demanding applications. Contact us at ATEK for personalized consulting.
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Understand: The basics of modular bevel gearboxes in CNC machines
are a key element for increase the performance of multi-axis CNC machines.. ATEK Drive Solutions provides precise and flexible drive solutions for demanding machining tasks. This article discusses the technical aspects and benefits of this gearbox technology.
Modular bevel gearboxes for multi-axis CNC machines
Understanding the role of modular bevel gearboxes
For machining complex contours with high accuracy and speed, modular bevel gearboxes are a key element. They transfer power precisely for complex movements of modern multi-axis systems, such as those found with of multi-axis CNC machines YASKAWA multi-axis controls.
Why modularity matters in CNC technology
Modularity is advantageous in rapidly changing production requirements. It allows quick adaptation and scalability of drive solutions, especially for modular bevel gearboxes in CNC technology, without redesigns. This enables integration into various machine types, from compact centers to portal milling machines, and secures investments. Our modular system is an example of this.Benefit: Leverage the core advantages of modular bevel gearboxes
Section 02 – Advantages of Modular Bevel Gearboxes
Maximum precision and superior rigidity
Highest accuracy is often critical. For laser cutting portals (tolerances <1µm), drive precision is crucial. ATEK bevel gearboxes offer high positioning accuracy and torsional rigidity, which improves surface quality and dimensional accuracy – characteristics particularly demanded in modular bevel gearboxes for multi-axis CNC machines. The rigidity, similar to BMT75 turrets (Haas CNC), minimizes vibrations.
- High positioning accuracy and torsional rigidity.
- Improved surface quality and dimensional accuracy of workpieces.
- Minimization of vibrations for more stable processes.
- Unmatched flexibility through the modular system, ideal for modular bevel gearboxes..
- Customizability for specific applications.
- Dynamic performance for high speeds and load changes.
- Compact design, ideal for tight installation spaces in CNC machines..
Unmatched flexibility and customizability
The modular design of the bevel gearboxes. allows for high adaptability. The system provides numerous configurations for specific applications, even in complex multi-axis CNC machines. Diverse mounting options, flanges, shaft connections (e.g. ER11, Weldon) allow for integration, beneficial in custom concepts for CNC manufacturing facilities..
Dynamic performance meets compact design
Rapid acceleration/deceleration ramps require dynamic, compact drives. ATEK servomotors with optimized modular bevel gearboxes are designed for high speeds and dynamic load changes. This reduces cycle times and increases productivity, even in tight installation spaces (e.g. multi-axis turning-milling centers), which are often found in of multi-axis CNC machines . Compactness is a feature of the servo motor-supported drive solutions..Designing: Master technical details and design aspects
Section 03 – Technical aspects and design considerations
Optimal material selection and efficient heat dissipation
Material choice influences the lifespan and noise generation of modular bevel gearboxes.. Steel or technical thermoplastics are used. The material pairing is important for low noise emissions and durability. Effective heat dissipation (e.g. optimized housings) ensures consistent performance, minimizes wear, and extends lifespan in demanding CNC applications, especially with of multi-axis CNC machines.
High load capacity and seamless system integration
Drives must withstand high machining forces. ATEK modular bevel gearboxes. gearboxes are designed for that. High torque capacity is relevant with heavy tools or high cutting forces, as experienced in multi-axis CNC machines. Integration into control systems (automatic height adjustment, positioning) is supported by standard interfaces and expertise in drive system integration. Custom special solutions for specific requirements
Special applications or extreme conditions often require individual adaptations.
ATEK Drive Solutions develops custom special gearboxes, even in small series, which often serve as a basis for innovative modular bevel gearboxes for multi-axis CNC machines. Engineers work with customers to realize special translations, housings, or integrated sensors. Technical consulting is included. Applying: Implement modular bevel gearboxes in CNC practice
Anwenden: Modulare Kegelradgetriebe in der CNC-Praxis einsetzen
Designing flexible manufacturing
Lightweight, compact gearbox modules are suitable for robotic arms in flexible multi-axis CNC cells. The combination of such drive units enables automated loading/unloading and machining tasks in flexible manufacturing, often based on multi-axis CNC machines. ATEK offers high-precision bevel gearboxes for robotics applications, supporting precise path guidance and repeatability.Select: Discover ATEK Drive Solutions as your drive partner
Your partner for drive technology
System competence for the entire drive train
ATEK Drive Solutions is a system provider for industrial drive trains. Experience in gearbox/brake construction is combined with competence in servo motor manufacturing. The synergy enables coordinated solutions, from backlash-free bevel gearboxes for servo applications to complete drive systems for modular bevel gearboxes in multi-axis CNC machines.
The ATEK modular system: millions of possibilities, quick delivery
The ATEK modular system offers tailor-made gearbox solutions, especially in the area of modular bevel gearboxes. It allows for numerous configurations and short delivery times through approximately 500,000 stock components. Flexibility, supported by digital infrastructure with an online configurator, allows for a quick response to customer needs and custom adjustments, e.g. of a servo-ready integrated gearbox motor for multi-axis CNC machines.
Technical consulting and custom developments
Experienced engineers advise on the design of complex drive solutions, including modular bevel gearboxes for multi-axis CNC machines. The process ranges from idea to implementation and optimization. Development of custom special gearboxes (e.g. medical technology, renewable energies), which often form the basis for specialized modular bevel gearboxes. solutions, is core competence. Collaboration finds suitable solutions.Innovate: Recognize future developments and potentials
Section 06 – Future Perspectives and Innovations
Digitalization and Industry 4.0 in focus
Industry 4.0 requires the integration of sensors and monitoring systems in drives, as used in modular bevel gearboxes for multi-axis CNC machines. . This enables predictive maintenance and optimizes plant availability. Wireless connectivity and remote monitoring (e.g. HaasConnect) improve workflow efficiency and enable data-driven process optimization. ATEK’s digital infrastructure supports this.
Efficiency increases through lightweight construction and new materials
Energy efficiency and sustainability are relevant. The development modular bevel gearboxes focuses on lightweight construction and efficiency. New materials and constructions reduce weight and energy consumption while maintaining the same performance, which is particularly advantageous for use in multi-axis CNC machines. Research on gear geometries and lubrication systems minimizes friction losses and increases service life. Adaptation to market demands is a corporate goal.
The evolution of modular bevel gearboxes for CNC applications
CNC machining tends towards higher precision, dynamics, and smarter systems. Modular bevel gearboxes remain central through flexible adaptation to new machine concepts and manufacturing strategies, especially for multi-axis CNC machines. Integration of sensors for process monitoring in gearboxes (e.g. backlash-free planetary gearboxes for servo motor drives) is increasing. ATEK Drive Solutions actively shapes this development in drive solutions for CNC machines .
are a key element for from ATEK optimize CNC manufacturing through precision and flexibility, especially when it comes to multi-axis CNC machines . ATEK offers tailored solutions and additional information on these advanced drive components.
