The reliable drive solution for the highest demands in the food industry – robust, easy to clean, and durable.
Why are stainless steel worm gearboxes the first choice for the food industry?
Stainless steel worm gearboxes are ideal for the food industry as they meet the highest hygiene standards, are corrosion-resistant against aggressive cleaning agents, and minimize the risk of contamination. Their robust construction ensures longevity in demanding production environments.
Which stainless steel is used for ATEK worm gearboxes in food processing and why?
ATEK preferably uses AISI 316L stainless steel for worm gearboxes in food processing. This material offers an excellent corrosion resistance, even against chloride-containing media and aggressive cleaners, and is ideal for electropolished surfaces for easy cleaning.
What does the IP69K protection class mean for stainless steel worm gearboxes?
The protection class IP69K means that the stainless steel worm gearbox is protected against the ingress of dust and water during high-pressure and steam cleaning. This is crucial for hygiene-sensitive areas in food production, where intensive cleaning procedures are common.
Are the lubricants in ATEK stainless steel worm gearboxes food-safe?
Yes, ATEK stainless steel worm gearboxes for food processing are standardly filled with NSF H1 certified lubricants . These are approved for occasional, unintentional contact with food and meet strict safety requirements.
How do special design features of ATEK stainless steel worm gearboxes contribute to hygiene?
ATEK Stainless steel worm gearboxes features smooth surfaces (e.g., roughness < Ra 0.8 µm), rounded edges, and the avoidance of dead spaces, gaps, and external screw heads. This minimizes attachment points for bacteria and significantly facilitates thorough cleaning.
Does ATEK also offer custom stainless steel worm gearboxes for specific requirements in food technology?
Yes, ATEK Drive Solutions specializes in custom drive solutions. We tailor Stainless steel worm gearboxes the size, ratio, mounting options, and specific requirements such as special seals or shaft materials precisely to your application in food processing.
How does the use of stainless steel worm gearboxes affect overall operating costs (TCO)?
Although the acquisition costs may be higher, stainless steel worm gearboxes often lead to lower overall operating costs in the long run. This results from longer service life, lower maintenance effort, reduced downtime (up to 80% less), and minimized contamination risks, which can reduce TCO by up to 15%.
What performance data do ATEK stainless steel worm gearboxes cover?
ATEK Stainless steel worm gearboxes offer a wide range of performance, typically with torques up to 900 Nm and standard ratios from 5:1 to 100:1. Thanks to our modular system , we can realize diverse configurations for specific performance requirements in the food industry.
Stainless steel worm gearboxes, especially made of AISI 316L, are indispensable in food processing due to their superior corrosion resistance and compliance with strict hygiene standards (HACCP). Thoughtful
Durchdachtes Hygienic Design with smooth surfaces (roughness < Ra 0.8 µm), electropolished stainless steel, and NSF H1 lubricants minimizes contamination risks and can shorten cleaning times by up to 20%..
The investment in high-quality Stainless steel worm gearboxes from ATEK pays off through significantly reduced downtime (up to 80%), a longer service life (>15 years) and a reduction of operating costs (TCO) by up to 15%..Discover how stainless steel worm gearboxes can revolutionize hygiene and efficiency in your food processing. Learn more about the benefits, applications, and selection criteria.
In food processing, the highest hygiene standards are essential. Stainless steel worm gearboxes offer the ideal solution. They are robust, easy to clean, and withstand aggressive cleaning agents. Do you need personalized advice? Contact us now Contact with us!
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Understanding the basics: Why stainless steel worm gearboxes are indispensable in food processing Poor hygiene in food processing can lead to costly production downtime. High demands on cleanliness and material durability make
Mangelhafte Hygiene in der Lebensmittelverarbeitung kann zu kostspieligen Produktionsstillständen führen. Hohe Anforderungen an Sauberkeit und Materialbeständigkeit machen Stainless steel worm gearboxes a reliable basis for applications in food production. Components must comply with strict HACCP guidelines to minimize contamination risks. The choice of gearbox material, especially for stainless steel worm gearboxes for food processing, is therefore a strategic decision for product safety and cost efficiency.
The food industry presents particular challenges for machine components, such as daily cleaning with aggressive chemicals and high pressure. A yogurt manufacturer reported corrosion in standard gearboxes after just a few months. Stainless steel worm gearboxes, specifically made from AISI 316L, withstand these conditions permanently. Material selection and surface finish are crucial for the longevity and cleanability of these gearboxes for food processing. ATEK consistently considers this in the development of its stainless steel worm gearboxes.
A standard aluminum gearbox can show corrosion damage after 6 months in damp environments of food production. In contrast, Stainless steel worm gearboxes are designed for over 15 years under the same conditions. The focus with these gearboxes for food processing is on smooth surfaces, seals, and the avoidance of dead spaces for bacteria. These principles are fundamental for Hygienic Design gearboxes, especially for stainless steel worm gearboxes for food processing.Optimizing construction features: How hygiene is realized down to the details in stainless steel worm gearboxes Specific design features prevent the settlement of bacteria in gearbox gaps. Smooth surfaces (e.g., roughness < Ra 0.8 µm) are standard and reduce the adhesion of microorganisms.
Spezifische Designmerkmale bei stainless steel worm gearboxes for food processing verhindern die Ansiedlung von Bakterien in Getriebespalten. Glatte Oberflächen (z.B. Rauheit < Ra 0,8 µm) sind Standard und reduzieren die Anhaftung von Mikroorganismen. The electropolished surface of AISI 316L stainless steel makes these worm gearboxes corrosion-resistant and very easy to clean.
- Smooth surfaces: Standardly with roughness < Ra 0.8 µm and electropolished AISI 316L stainless steel to minimize bacterial adhesion in stainless steel worm gearboxes.
- Optimal corrosion resistance: Through high-quality stainless steel and special surface treatments for the durability of worm gearboxes for food processing even when using aggressive cleaners.
- Food-safe materials: Consistent use of NSF H1 certified lubricants and resilient seals like Viton for all stainless steel gearboxes in the food industry..
- Thoughtful Hygienic Design: Active avoidance of dead spaces, unnecessary flanges, gaps, and external screw heads in our stainless steel worm gearboxes..
- Use of special Hygienic Design screws: Effectively reduce dirt accumulations and facilitate thorough cleaning of the gearboxes for hygiene-critical applications..
- Efficient cleaning processes: A thoughtful design of the Stainless steel worm gearboxes demonstrably shortens cleaning times and reduces the associated effort.
- Maximized production security: Detailed hygiene measures in stainless steel worm gearboxes for food processing minimize contamination risks and ensure product integrity.
For the food compatibility of stainless steel worm gearboxes appropriate seals and lubricants are crucial. NSF H1 certified lubricants are required where there is potential product contact; ATEK uses them for food-compatible gearboxes with NSF H1 lubricant. Viton seals often withstand aggressive cleaning agents better than standard nitriles. The right combination in stainless steel worm gearboxes for food processing ensures conformity and can extend maintenance intervals, such as when used in dairies with daily CIP cycles.
The avoidance of unnecessary flanges, gaps, and external screw heads in stainless steel worm gearboxes reduces the risk of dirt accumulation. Some ATEK stainless steel worm gearbox models utilize special Hygienic Design screws. A thoughtful design of these gearboxes for the food industry minimizes cleaning effort and maximizes production safety, which can reduce cleaning times by up to 20%.Increasing performance: Technical specifications and protection classes of stainless steel worm gearboxes are strategically used.
Stainless steel worm gearboxes for food processing, which are exposed to daily high-pressure cleaning, require utmost resilience. The protection class IP69K confirms resistance to high-pressure water jets, as commonly seen in the food industry. Manufacturers of meat processing machines rely on IP69K classified Stainless steel worm gearboxes to prevent failures. The correct IP protection class is fundamental for the operational safety of these gearboxes in wet areas of food production.
Application-relevant performance data is essential for stainless steel worm gearboxes are indispensable in food processing decision making. ATEK Stainless steel worm gearboxes offers torques up to 900 Nm and ratios from 5:1 to 100:1, suitable for conveyor belts to mixers. A dough kneader requires high starting torque, while a labeller needs precision. The modular ATEK system for stainless steel worm gearboxes enables diverse configurations for optimal performance in the food industry.
The resistance to cleaning and disinfection agents is crucial for the stainless steel, seals, and coatings of worm gearboxes for food processing. ATESK tests the components of its Stainless steel worm gearboxes with common agents. Documented resistance ensures reliable function over the years. ATEK Stainless steel worm gearboxes show, for example, no impairment after 500 cleaning cycles with alkaline foams.Unlocking application fields: Where stainless steel worm gear drives in the food industry Poor hygiene in food processing can lead to costly production downtime. High demands on cleanliness and material durability make
Packaging lines for food use numerous gears that require precision and hygiene. Stainless steel worm gearboxes drive, for example, conveyors for fish or meat, where cleanliness is crucial. The reliability of these special worm drives for food processing ensures production flow and minimizes contamination risks.
- Packaging lines:Stainless steel worm gearboxes are essential for precise and hygienic drives of conveyors, such as in fish and meat, to ensure production flow in food processing.
- Filling systems: Critical in dosing pumps and stirrers for beverages and dairy products, where smooth surfaces and material resistance of the stainless steel worm gears ensure product quality.
- Process plants:VA worm gears are often the first choice for mixers, kneaders, and conveyor screws in the production of baked goods or the processing of spices.
- Minimizing contamination risks: Reliable Stainless steel worm gearboxes with thoughtful hygienic design significantly reduce hygiene risks in all application areas of the food industry.
- Ensuring product quality: The high material resistance and smooth surfaces of the stainless steel worm gearboxes for food processing directly contribute to the quality and safety of the end product.
- Robust and durable construction:Stainless steel worm gearboxes withstand high loads and aggressive environmental conditions, extending their lifespan in demanding food production processes.
In filling systems for beverages or dairy products, Stainless steel worm gearboxes are important, for example, in dosing pumps or stirrers. A juice filling system improved accuracy by 3% with ATEK. stainless steel worm gearboxes Smooth surfaces and material resistance of these gears for food processing ensure product quality here. Glatte Oberflächen und Materialbeständigkeit dieser Getriebe für die Lebensmittelverarbeitung sichern hier die Produktqualität.
In process plants such as mixers, kneaders, or conveyor screws, Stainless steel worm gearboxes are often the first choice, e.g., in baked goods or spices. A bakery machine manufacturer uses ATEK stainless steel worm gearboxes for food processing for consistent dough quality and low cleaning effort. The robust construction of these stainless steel worm drives withstands high loads and ensures longevity.For more industry information, visit here.Master selection criteria: Find the right Stainless steel worm gearboxes for your needs and realize benefits
Decisive in the selection of stainless steel worm gearboxes for food processing are hygiene requirements, load types, operating duration, and environmental conditions (e.g., freezer vs. steam environments, continuous vs. intermittent operation). A precise application analysis is key to the optimal, economical choice of a stainless steel worm gear.
High-quality Stainless steel worm gearboxes offers benefits beyond mere hygiene. Its corrosion resistance leads to a long service life and can lower maintenance costs. A customer from the fish processing reduced gear-related downtime by 80% with ATEK stainless steel worm gear solutions.. Investing in such gears for food processing can pay off through reduced maintenance effort and higher plant availability.
Higher acquisition costs for Stainless steel worm gearboxes often amortize through reduced downtime, longer lifespan (>10 years), and decreased contamination risks. A food producer reduced its TCO by 15% by using these special gears for the food industry.. In the long term, stainless steel worm gears for food processing are an economically sound decision. ATEK assists in selecting the right stainless steel worm gear..
Stainless steel worm gearboxes are a core component for hygienic and efficient processes in food processing. Their careful selection and design as worm gearboxes for food processing contribute to ensuring product quality and can reduce operating costs. For individual advice on tailored solutions for Stainless steel worm gearboxes ATEK Drive Solutions is available.
