Safe and efficient braking solutions for the highest demands in food production.
Why are stainless steel disc brakes indispensable in food and beverage production?
Stainless steel disc brakes are crucial for hygiene and equipment safety.. They prevent corrosion and contamination from aggressive media or cleaning processes and enable compliance with strict regulations such as HACCP and GMP. Their smooth surfaces are also easy to clean and disinfect..
What specific advantages do ATEK’s stainless steel disc brakes offer?
ATEK stainless steel disc brakes are characterized by maximum corrosion resistance and a long service life. Thanks to our modular system , we can realize millions of configurations and adapt the brakes precisely to your specific requirements. You benefit from our decades of experience and innovative, customized drive solutions..
How do stainless steel disc brakes contribute to increasing Overall Equipment Effectiveness (OEE)?
By using a stainless steel disc brake for food and beverage production, downtimes are significantly reduced. The high reliability and the. Die hohe Zuverlässigkeit und die longer maintenance intervals lead to an improved equipment availability.For example, a beverage filler was able to increase equipment availability by 5%.
What stainless steel grades are used for brakes in the food industry and why?
For stainless steel disc brakes in food production, high-quality stainless steels such as 1.4301 (V2A) or 1.4404 (V4A) are typically used. The choice of material depends on the specific environmental conditions and the aggressiveness of the cleaning agents. V4A, for example, offers a even higher resistance and is often preferred in direct contact with food or in particularly corrosive environments. Do ATEK’s stainless steel brakes meet common food standards? und wird oft bei direktem Kontakt mit Lebensmitteln oder in besonders korrosiven Umgebungen bevorzugt.
Erfüllen die Edelstahl-Bremsen von ATEK die gängigen Lebensmittelstandards?
Yes, our stainless steel disc brakes are designed to meet the stringent requirements of the food and beverage industry.This includes the use of food-compliant materials, such as FDA-approved brake pads and seals, as well as a hygienic design, which supports compliance with standards such as EHEDG.
How quickly can ATEK deliver customized stainless steel braking solutions?
Thanks to our large inventory of almost 400,000 to 500,000 individual parts and our efficient modular system, we can also often deliver customized stainless steel disc brakes very quickly.Standard components are often ready for shipment within 48 hours, and even complex special brakes, such as for a labeling machine, have already been brought to series production in six weeks.
What support does ATEK provide in the selection and implementation of stainless steel disc brakes?
ATEK Drive Solutions offers comprehensive technical consulting and support from the initial inquiry to commissioning. Our experienced engineers assist you in the design, calculation, and optimization of your braking system, to find the technically and economically best solution for your specific application in food and beverage production.
Do the higher acquisition costs of stainless steel disc brakes justify themselves?
Although the initial costs for a stainless steel disc brake may be higher, the significantly longer service life, reduced maintenance needs, and avoidance of costly production downtimes zu result in significantly lower total cost of ownership (TCO).For example, a confectionery manufacturer was able to lower its TCO by 15% over five years despite 30% higher acquisition costs.
Stainless steel disc brakes are essential for hygiene and product safety in the food and beverage industry, as they actively prevent corrosion and ensure compliance with standards such as HACCP and GMP. This can reduce contamination risks by up to 90%..
The use of these special brakes leads to an improved system efficiency through minimized downtimes, und reduced maintenance costs.Companies report an increase in equipment availability by 5% and a reduction in total cost of ownership (TCO) of up to 15%..
ATEK Drive Solutions is your partner for custom stainless steel braking solutions, configurable from a flexible modular system. You benefit from competent technical advice und and fast delivery times, to optimally meet the specific requirements of your production.Discover how ATEK’s stainless steel disc brakes revolutionize safety and efficiency in your food and beverage production. Learn more about hygiene, durability, and customized solutions.
In the food and beverage industry, the highest hygiene standards are essential. Our stainless steel disc brakes offer you the safety and reliability you need. Are you looking for a customized solution? Contact us at ATEK Drive Solutions for a personal consultation!
Do you need a customized stainless steel braking solution for your production facility?
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Introduction to stainless steel disc brakes for food and beverage production.
Maintaining the highest hygiene standards while ensuring equipment efficiency is central to food and beverage production. Specifically, the stainless steel disc brake for food and beverage production, offers advantages for increasing safety and productivity.
Why standard brakes often do not suffice.
Conventional brakes can corrode and be sources of contamination, which is avoided by a stainless steel disc brake for food and beverage production. The correct choice of material is crucial for product safety. A dairy reduced contamination risks by stainless steel disc brakes by 90%.
Basics of hygiene requirements
Components must comply with guidelines such as HACCP or GMP. Stainless steel disc brakes, especially for food and beverage production, support this through pore-free, corrosion-resistant surfaces. Cleaning validation in a meat processing facility sped up by 15%.
The role of stainless steel disc brakes
Suitable brakes, such as the stainless steel disc brake for food and beverage production, increase overall operational efficiency. High-quality stainless steel disc brakes ensure precise stops and reduce maintenance intervals. A beverage filler increased equipment availability by 5%. See also stainless steel gear solutions..Advantages of stainless steel disc brakes in the food industry.
Maximum corrosion resistance and cleanability.
A core advantage of the stainless steel disc brake for food and beverage production is its maximum corrosion resistance and cleanability.Stainless steels (e.g., 1.4404) resist cleaning agents, prevent rust, and facilitate contamination removal. Cleaning time in a bakery was reduced by 20%. See also stainless steel brake discs..
Superior durability and reliability in continuous operation.
Robust stainless steel disc brakes, ideal for food and beverage production, offer a 2 to 3 times longer service life than standard versions, even under extreme conditions. A ready meal manufacturer extended replacement intervals from 12 to over 36 months., ideal für die Lebensmittel- und Getränkeproduktion, bieten eine 2- bis 3-fach längere Lebensdauer als Standardausführungen, auch unter Extrembedingungen. Ein Fertiggerichtehersteller verlängerte Austauschintervalle von 12 auf über 36 Monate.
Diverse applications and adaptability.
Modular systems enable the adaptation of the stainless steel disc brake to specific requirements in filling plants or packaging machines of food and beverage production. A solution for yogurt filling carousel was realized in 4 weeks. Relevant for hygienic pharmaceutical production..
Cost-effectiveness through reduced total cost of ownership.
Longer service life and lower maintenance requirements, as offered by a high-quality stainless steel disc brake for food and beverage production, lower the total cost of ownership (TCO).A confectionery manufacturer achieved 15% lower TCO over five years despite 30% higher initial costs.Technical aspects of stainless steel disc brakes.
The right choice of material: More than just stainless steel.
In a stainless steel disc brake for food and beverage production, the choice of stainless steel type (e.g., V2A or V4A) is crucial and depends on environmental conditions. V4A extended brake life in a cheese factory by 40%. Electropolished surfaces improve cleanability.
- The choice of the right stainless steel type (e.g., V2A or V4A) is crucial and is determined by the specific environmental conditions.
- Electropolished surfaces can significantly improve cleanability and thus contribute to hygiene.
- Food-compliant brake pads and seals that comply with FDA regulations must be used.
- Special sintered pads offer advantages such as high wear resistance and temperature resistance (up to 200°C).
- The construction must follow hygienic design principles, which include smooth surfaces and rounded edges.
- Encapsulated designs protect the brake components and can reduce cleaning times.
Food-compatible brake pads and seals
for the stainless steel disc brake for food and beverage production, food-compliant brake pads and seals (FDA compliant) are used. Special sintered pads are wear-resistant and temperature-resistant up to 200°C. Important for eingesetzt. Spezielle Sinterbeläge sind abriebfest und temperaturbeständig bis 200°C. Wichtig für food-compatible gearboxes..
Hygienic design and construction principles
Stainless steel disc brakes for food and beverage production follow hygienic design principles (smooth surfaces, rounded edges). Encapsulated designs reduced cleaning time at a juice manufacturer by 25%. See also IP69K gearboxes..ATEK Drive Solutions: Your partner for stainless steel braking solutions.
Customized solutions from our modular system
Modular modular systems enable optimal configurations of your stainless steel disc brake for food and beverage production, from millions of variants. A special brake for a labeling machine was ready for series production in six weeks. Similar flexibility in stainless steel gear boxes.
Comprehensive technical consulting and support
Experienced engineers advise from inquiry to commissioning of your stainless steel disc brake for food and beverage production. Applications are analyzed, brakes for durability (min. 10,000 operating hours) are designed. A bakery manufacturer reduced energy costs by 5% through optimized design.
Why ATEK is the right choice
ATEK combines expertise with modern technology for custom solutions, particularly in the stainless steel disc brake for food and beverage production. A large inventory ensures fast delivery times (standard: 48h). Numerous references, e.g. >200 units in beverage filling.Selection criteria for stainless steel disc brakes
Application-specific requirements define
For the selection of the right stainless steel disc brake for food and beverage production, the precise definition of braking torque, speed, temperature, and cleaning is crucial. A specified stainless steel 1.4404 brake achieved >5 years of service life in a cheese factory despite aggressive cleaning.
- Precisely define the application-specific requirements: braking torque, speed, operating temperature, and the type of cleaning processes.
- Pay attention to relevant certifications and standards such as EHEDG or FDA compliance to ensure suitability for hygiene areas.
- Consider the material approvals for food contact, for example, according to EU Regulation 1935/2004.
- Develop a clear maintenance strategy that includes preventive inspections and maintenance intervals.
- Check the availability of services and spare parts from the manufacturer or supplier.
- Conduct a detailed cost-benefit analysis that considers not only initial costs but also total cost of ownership (TCO) and return on investment (ROI).
Observe certifications and standards
Relevant certifications (EHEDG, FDA) confirm the suitability of the stainless steel disc brake for food and beverage production for hygiene areas. Brake linings are approved for food contact (EU 1935/2004). Also important for stainless steel IEC motors.
Maintenance strategy and service availability
Preventive maintenance with inspections is recommended for a durable stainless steel disc brake for food and beverage production. ATEK offers service and spare parts. A service contract ensures >99% plant availability through annual inspections and 24-hour spare part delivery.
Detailed cost-benefit consideration
A detailed cost-benefit analysis often shows advantages for stainless steel solutions such as the stainless steel disc brake for food and beverage production. A delicatessen salad manufacturer achieved benefits after 18 months despite 25% higher initial costs ROI. Relevant for pneumatic disc brakes.Conclusion and outlook
Die stainless steel disc brake for food and beverage production, is an important building block for hygienic, safe, and efficient production processes in the food industry. Proper design and material selection of these special brakes minimize downtime and maintenance costs. ATEK Drive Solutions supports you competently in selecting suitable solutions when it comes to the stainless steel disc brake for food and beverage production.
