Discover the advantages of ATEK braking systems – from standard solutions to custom-built systems for maximum safety and efficiency.
What are braking systems used for?
Braking systems stop rotating masses in a controlled and rapid manner – essential in woodworking, conveyor technology, metalworking, and mechanical engineering to prevent accidents, reduce setup times, and speed up production processes.
What is the difference between electromagnetic fail-safe brakes and electronic brake modules?
Electromagnetic brakes operate safely without power (fail-safe) and provide maximum safety in the event of a power failure, while electronic brake modules are more compact and generate a counter field in the motor, but require a continuous power supply.
What criteria determine the design of a braking system?
The key factors are moment of inertia, speed, braking torque, stopping time und environmental conditions.Proper sizing avoids overheating and extends the lifespan of the system.
Can ATEK provide custom braking systems?
Yes. Thanks to the modular kit system, ATEK Drive Solutions develops tailored braking systems – even for small series and with short delivery times often under 4 weeks.
What standards and guidelines are relevant?
Important regulations are the Machinery Regulation (EU) 2023/1230, EN ISO 13849-1/-2, EN ISO 13855 und VDE 0105. ATEK supports you in the compliant design of your braking solution.
How quickly does an ATEK braking system stop?
Depending on the design, ATEK reaches stopping times of under 5 seconds for typical shafts with 1 kg m² inertia – ideal for process-safe manufacturing and high OEE values.
Who is allowed to perform installation and maintenance?
Nur qualified professionals according to VDE 0105/IEC 364 may install, commission, and maintain braking systems to ensure safety and warranty.
What is the maintenance effort for a braking system?
ATEK recommends a biannual visual and functional inspection or after 5,000 braking cycles. Wear components such as friction linings can be replaced in a few minutes thanks to the plug-in design.Braking systems stop rotating shafts in < 5 s and minimize accident risks.
Electromagnetic fail-safe brakes or compact electronic brake modules: ATEK provides both tailored solutions.
ATEK's modular system allows for millions of configurations and short delivery times.
Braking systems are critical for safety and efficiency.. Modern braking systems can reduce the coasting time by up to 80%.
Whether electromagnetic fail-safe brakes or electronic brake modules – ATEK Drive Solutions offers customized solutions for every industry, from woodworking to robotics.
Professional design and installation extend the lifespan of your machine and reduce operating costs. Our modular system opens up millions of configuration possibilities and ensures short delivery times.
Learn here how Braking systems to make your production safer and more profitable.Are you looking for the optimal braking system for your application?
Request a drive solution now!
Understand: Basics and necessity of braking systems.
Ein Braking system is an active braking system that directly acts on the machine shaft. It drastically shortens the coasting time after shutting down, thus protecting personnel and workpieces.
Introduction to Braking systems
Why a braking system is essential
Rotating shafts can continue to coast for several seconds or minutes after the machine is turned off. Braking systems significantly reduce this coasting time and protect operators as well as workpieces. More on industrial brakes.
Safety aspects and regulations
The Machinery Directive and EN ISO 13855 require defined coasting paths”
to be maintained only with braking systems. Missing brakes endanger employees and lead to production downtime.
The role of the brake in OEE
Shorter coasting times mean higher availability,less waiting time during tool changes, and thus a direct contribution to overall equipment effectiveness.
- Reduction of coasting time by up to 80%
- Meets legal safety requirements
- Improves production throughput
- Saves tools and workpieces
- Increases machine value and reliability.
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Analyze: Braking principles and designs
Functionality and types of Braking systems
Electromagnetic brakes (fail-safe)
This design uses spring force to close the brake. Once the supply voltage drops, the spring pushes the friction disc against the counter surface – a powerless safe hold..
- High safety class thanks to fail-safe.
- Tested lifespan > 1 million activations.
- Braking torques of up to 500 Nm.
- Optionally integrated manual venting system.
- Requires DC rectifier in AC networks.
Electronic brake modules
generate a counter field in the motor and brake without mechanical friction. Compact, und cost-effective,but dependent on power.
Hydraulic and pneumatic alternatives
Rarely used in woodworking and metalworking but beneficial in very high moment of inertia or dirty environments.Select: Important criteria for the right braking system
Selection criteria for Braking systems
moment of inertia & braking torque.
The braking torque must be at least 120% of the acceleration torque to achieve a stop in < 5 seconds.
- Moment of inertia (J) of the shaft
- Maximum speed
- Desired stopping time
- Temperature range
- Protection class (IP)
Design & interfaces
ATEK supplies foot, flange, and intermediate flange brakes – compatible with IEC motors and gear boxes.
Supply voltage & control
24 V DC, 230 V AC, or 400 V AC – choose the suitable voltage and control logic (e.g., PLC or emergency stop circuit).Implement: Professional installation, maintenance, and operational safety
Installation, maintenance, and safety
Standard-compliant installation according to VDE 0105/IEC 364.
Only trained personnel may make electrical connections. Incorrect wiring can destroy brake or motor.
Safety measures during maintenance
Before work, the five safety rules must be followed: isolate, secure, check for voltage-free, ground/short-circuit, cover adjacent parts.
Maintenance
ATEK recommends checking the brake pads every 6 months or 5,000 applications – depending on use. Thanks to the cassette principle, changing the pads is completed in < 15 min.
- Regular visual inspection of the friction surfaces
- Check of the air gap
- Documentation of the braking cycles
- Software reset of the electronic lifetime counters
Orient: Manufacturer, product selection, and industry solutions
Manufacturers, products, and application areas
ATEK Drive Solutions
Combines decades of gear expertise with brake and drive technology.. Millions of configurations thanks to the modular system.
Typical application areas
Woodworking, conveyor technology, packaging machines, stage technology, robotics, and more.
Product diversity at a glance
- AC brake motors with integrated flange
- Intermediate flange brakes for servo motors
- Gearbox units with double safety brake.
- Electronic brake modules for retrofit.
- Complete drive axles including coupling and encoder.
