Expert knowledge for smooth installation, maintenance, and repair – so that your systems run optimally.
What are the main advantages of a professional installation of shaft brake systems by ATEK?
A professional installation by ATEK ensures maximum operational safety and longevity of your shaft brake system. Through our system approach and trained technicians, we can reduce unplanned downtime by up to 15% and the error rate during installation by over 90% while simultaneously complying with international standards.
How does the ‘Shaftlok’ shaft brake from ATEK contribute to sailing efficiency?
The ‘Shaftlok’ shaft brake locks the propeller shaft in a streamlined sailing position. This significantly reduces water resistance, which can reduce sailing resistance by up to 10% and thus lead to higher speeds and potentially lower fuel consumption in motor sailboats.
What materials does ATEK use for shaft brake systems in marine environments, and why?
ATEK relies on certified, corrosion-resistant materials such as stainless steel 1.4571 or duplex steel 1.4462, as well as special surface treatments. These offer a up to 50% higher corrosion resistance compared to standard steels, which is crucial for longevity and reliability in aggressive saltwater environments.
What does the turnkey installation service from ATEK for shaft brake systems include?
The turnkey service from ATEK includes the entire process chain: from detailed planning and design to steel construction, complex piping, hydraulic unit construction, and control technology, all the way to professional on-site installation and commissioning by our experienced technicians.
How does ATEK support maintenance and repair of shaft brake systems?
ATEK offers comprehensive services, including preventive maintenance to extend the lifespan of components (e.g., brake pads by about 25%). If needed, a large spare parts inventory (nearly 500,000 parts) und swiftly available specialists (often on-site within 48 hours) minimize downtime.
What certifications do ATEK shaft brake systems have, and what do they mean for the operator?
ATEK shaft brake systems are certified according to strict international standards such as DNV GL, Bureau Veritas, and Lloyd’s Register of Shipping.These certificates confirm the high quality, safety, and compliance of our products, which means reliability and adherence to global maritime regulations for the operator.
How does the modular design of ATEK shaft brake systems assist in installation and service?
The modular design allows for a high variety of options and quick delivery times.. During installation, especially in confined engine rooms, this can shorten the on-site assembly time by up to 20%. In case of service, the modular structure facilitates the quick disassembly and replacement of individual components, which simplifies maintenance tasks.
Can ATEK develop customized shaft brake systems for specific types of ships?
Yes, ATEK specializes in the development of customized special solutions.We take into account the individual requirements of various types of ships – from luxury yachts to research vessels to marine applications – and adapt our shaft brake systems precisely to the specific operating conditions and performance requirements. an.
A professional installation and regular service von Wellenbremsanlagen durch Experten wie ATEK sind entscheidend für die safety and efficiency of ships and can reduce unplanned downtime by up to 15%..
ATEK’s technical solutions, such as the ‘Shaftlok’ brake to reduce sailing resistance by up to 10%, and the use of high-quality, corrosion-resistant materials (e.g., duplex steel with up to 50% higher resistance) ensure optimal performance and longevity..
Der holistic system approach from ATEK, from turnkey installation (error rate <10%) through fast service interventions to compliance with international certifications, ensures maximum operational reliability for shaft brake systems.Find out everything about professional installation, regular maintenance, and quick service of shaft brake systems. Secure the longevity and efficiency of your drive technology!
Shaft brake systems are essential for the safety and efficiency of your systems. Proper installation and regular maintenance are therefore indispensable. Do you need support? Contact us at ATEK Drive Solutions for personalized advice!
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Introduction to shaft brake systems installation and service.
A failing braking system at sea can have serious consequences. A professional installation and subsequent service of shaft brake systems are fundamental for the operational safety of ships. ATEK Drive Solutions has decades of experience. Precise installations ensure compliance with international safety standards for various types of ships.
A holistic system approach is often more efficient than isolated components. ATEK Drive Solutions views the entire industrial drive train as a unit – from the development of specific braking systems to maintenance. This approach can reduce unplanned downtime by up to 15%.
Shaft brake systems differ depending on the application. ATEK Drive Solutions takes into account the individual needs of each ship type, from luxury yachts to research vessels, and develops tailored solutions. For marine applications, special corrosion-resistant braking units are supplied.Fundamentals of shaft brake systems
A rotating propeller can increase fuel consumption while sailing. The main task of a shaft brake, such as the ‘Shaftlok’ series, is to lock the propeller shaft for a streamlined sailing position. This reduces water resistance. The ‘Shaftlok’ can reduce sailing resistance by up to 10%.
- Central function: Locking the propeller shaft for a streamlined sailing position through shaft brakes like the ‘Shaftlok’ series.
- Resistance minimization: Reduction of sailing resistance by up to 10% through optimized propeller locking.
- Installation advantages: Shortening installation time by 20% through modular design and split versions, especially in confined engine rooms.
- Service efficiency: Quick assembly and disassembly of the systems significantly simplify maintenance tasks.
- Material excellence: Use of certified, corrosion-resistant materials (e.g., stainless steel 1.4571, duplex steel 1.4462) for saltwater applications.
- Increased resistance: Up to 50% higher corrosion resistance compared to standard steels, compliant with DNV GL standards.
In installations in confined engine rooms, the modular design and split versions (split designs) shortened the on-site installation time by 20%. This advantage is relevant for complex ship shaft brake systems. The systems allow for quick installation and disassembly, which significantly simplifies the service of shaft brake systems and increases maintenance efficiency.
To avoid component failures in a saltwater environment, material selection is crucial. ATEK Drive Solutions relies on certified, corrosion-resistant materials such as stainless steel 1.4571 or duplex steel 1.4462. These offer up to 50% higher corrosion resistance than conventional steels, which is important for shaft brakes according to DNV GL standards.Installation of shaft brake systems
Inadequate planning can delay commissioning. Detailed advance planning that considers ship data and system environment is standard. The integration with ship control systems is coordinated early on, enhancing the efficiency of the installation of ship braking systems and is an important part of the comprehensive shaft brake systems installation and service. The coordination of hydraulics, control technology, and mechanics is complex.
Die Abstimmung von Hydraulik, Steuerungstechnik und Mechanik ist komplex. The turnkey service for the installation and maintenance of shaft brake systems includes all trades, from steel construction to on-site installation by trained technicians. This expertise can reduce the error rate during installation by over 90 percent.
The harmonization of the shaft brake with gear boxes and propeller shafts is important. ATEK Drive Solutions uses components such as the SPW coupling for low-vibration power transmission. This can extend system lifespan by up to 10%, a factor in industrial brakes in marine applications.Service and maintenance of shaft brake systems
A failure of a shaft brake system at sea can incur costs and risks. Regular, professionally conducted inspections by service technicians detect wear early on. Preventive maintenance can extend the lifespan of brake pads by about 25%. The braking system service and repair worldwide supports this as an integral part of the offering for shaft brake systems installation and service..
- Wear detection: Regular, expert inspections detect wear in a timely manner.
- Lifespan optimization: Preventive maintenance extends the lifespan of brake pads by about 25%.
- Minimal downtime: Quick response to defects by mobile specialists and a large spare parts inventory (nearly 500,000 parts).
- Quick on-site assistance: Specialists are often available for repairs within 48 hours.
- Individual service concepts: Tailored service packages for the service of shaft brake systems, aligned with the ship type and specific requirements.
- Specific needs coverage: Consideration of factors such as shock resistance or sensor monitoring in the service offering.
In case of technical defects, quick action is required. A comprehensive spare parts inventory (almost 500,000 parts) and mobile technicians minimize downtime. Specialists can often be on-site within 48 hours for repairs.
The scope of service varies depending on the type of vessel. ATEK Drive Solutions develops customized service packages that consider specific needs such as shock resistance or sensor monitoring. This is critical for reliable service of shaft brake systems and supports the performance of systems such as a Torque 72 kNm shaft brake system.Certifications and compliance ensure quality
Operators require proof that shaft brake systems meet international standards. ATEK products and processes are certified to standards such as DNV GL, Bureau Veritas, and Lloyd’s Register of Shipping. This demonstrates compliance with regulations relevant to global operations.
Unclear technical manuals can lead to maintenance errors. ATEK Drive Solutions provides understandable documentation, including 3D models and maintenance manuals. These documents can reduce the error rate in service work by up to 15% and facilitate the work of personnel responsible for the maintenance and repair of shaft brake systems .
Current knowledge in drive technology is important for technical personnel. Regular training for technicians and customer employees ensures up-to-date expertise for the proper installation and service of shaft brake systems. This can increase efficiency in handling systems by 10 percent.
