Maximum flexibility, efficiency, and reliability for industrial conveyor systems – thanks to modular drive technology from ATEK.
What is a modular brake-gear unit and what advantages does it provide for conveyors?
A modular brake-gear unit is a integrated drive solution, which combines gears and brakes into a compact, customizable module. For conveyors, this means reduced space requirements, simplified assembly and maintenance, faster commissioning (potentially up to 15% cost savings) and high flexibility through standardized interfaces and the modular principle of ATEK.
Which types of gears are particularly suitable for modular units in conveyor systems?
The selection of the gear type is critical for performance and efficiency. Depending on the requirements, spur gears (efficient, low noise), worm gears (high ratio, self-locking), planetary gears (compact, high power density) or bevel gears (for directional changes) are used. Correct design can reduce energy consumption by up to 10%.
How does the modular principle of ATEK contribute to optimizing my conveyor drives?
ATEK’s modular system allows millions of configurations.You receive a customized modular brake-gear unit, which is precisely tailored to your performance and space requirements. This allows for the economical realization of customized special solutions with up to 30% shorter delivery times..
What role do brakes play in these modular units for plant safety?
Brakes are essential for the safe stopping and holding of conveyed items, especially on inclined paths or for precise positioning tasks. The integration of the brake into the modular unit enhances plant safety and can reduce the need for external safety components by up to 20%..
Are modular brake-gear units also suitable for specific industry requirements such as the food industry?
Yes, ATEK offers modular brake-gear units for conveyors also in hygienically compliant stainless steel versions. These are ideal for the food or pharmaceutical industry and can help to reduce cleaning times by up to 20%..
How do I choose the right modular brake-gear unit for my specific conveyor application?
Important criteria are performance requirements (torque, speed), environmental conditions (temperature, dust, protection class) and the planned service life and ease of maintenance.. Careful design, supported by ATEK consulting, ensures cost-effectiveness and can reduce operating costs over five years by up to 15%..
Can modular brake-gear units be adapted to different motor types?
Yes, a core feature of the modular design is standardized interfaces.This ensures high compatibility and easy adaptation of the modular brake-gear unit for conveyors to various motor types, including AC, DC, and servo motors, as well as custom motor flanges.
What are the main advantages of an integrated brake-gear unit from ATEK compared to separate components?
The main advantages include a significantly reduced space requirement, a lower assembly and wiring effort, an optimized technical coordination of the components with each other by a system provider and often also lower overall costs as well as a simplified spare parts management..
Modular brake-gear units for conveyors offer maximum flexibility and adaptability through the modular principle , enable, ermöglichen quick changeovers and can significantly reduce downtime, leading to up to 25% shorter changeover times. .
The integration of the gear and brake in a compact modular unit saves valuable space, greatly simplifies the design and can reduce the commissioning costs by up to 15% as well as reduce the need for external safety components by up to 20%.
By selecting suitable components and precise design, customized drive solutions can be realized for conveyors that enhance the safety and efficiency of the system through optimally coordinated braking functions. für Förderbänder realisieren, die den reduce energy consumption by up to 10% Discover how modular brake-gear units can optimize your conveyors, reduce costs, and increase plant availability. Learn more about the benefits, application areas, and the individual solutions from ATEK.
Conveyors are the backbone of many industries. With ATEK’s modular brake-gear units, you can optimize your systems and boost your efficiency. Do you want personalized advice? Get in touch with us now
Entdecken Sie, wie modulare Brems-Getriebe-Einheiten Ihre Förderbänder optimieren, Kosten senken und die Anlagenverfügbarkeit erhöhen. Erfahren Sie mehr über die Vorteile, Anwendungsbereiche und die individuellen Lösungen von ATEK.
Förderbänder sind das Rückgrat vieler Industrien. Mit den modularen Brems-Getriebe-Einheiten von ATEK optimieren Sie Ihre Anlagen und steigern Ihre Effizienz. Sie wünschen eine individuelle Beratung? Nehmen Sie jetzt Contact with us!
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Modular brake-gear unit: The revolution for your conveyors!
Adaptable drive solutions enhance the efficiency of conveyor systems. ATEK Drive Solutions GmbH presents modular brake-gear units for conveyors solutions that allow flexibility and reduce costs. Request your individual consultation!Introduction: Modular brake-gear units for conveyors understand and recognize potentials.
The central role of modular drive systems in modern conveyor technology
Conveyor systems often require quick adjustments. Modular systems significantly reduce downtime through fast changeovers. Customers report up to 25% shorter changeover times with pre-configured modules, an advantage also provided by the modular brake-gear unit for conveyors. The modular system from ATEK offers this flexibility.
- Modular systems enable quick adjustments and reduce downtime (up to 25% shorter).
- ATEK’s modular system offers high flexibility.
- Modular brake-gear units for conveyors are compact, adaptable solutions.
- Standardized interfaces simplify the design and maintenance of such drive units.
- The combination of gear and brake in a modular brake-gear unit saves space and assembly effort.
- Potential for reducing commissioning costs by up to 15% through the use of these integrated systems.
Definition and advantages of modular brake-gear units for conveyor systems.
A modular brake-gear unit for conveyors. is a compact drive solution that combines gear and brake and is adaptable via standardized interfaces. Advantages include simplified design and maintenance.The functional combination in one unit, as with the integrated brake-gear unit from ATEK, is a core feature of the modular brake-gear unit for conveyors and reduces space requirement, assembly effort, and can lower commissioning costs by up to 15%.Technical details: Optimize the structure and configuration of modular brake-gear unit for conveyors optimally.
Optimal gear selection for specific conveyor applications.
For conveyors with heavy loads that need to run precisely and quietly, the choice of gear type within a modular brake-gear unit for conveyors is critical. Spur gears are efficient, worm gears are self-locking, and planetary gears are compact. The correct gear design within the drive unit can reduce energy consumption by up to 10%. ATEK supports the selection, e.g., of a bevel gear for direction changes, tailored to load and speed for your modular brake-gear unit for conveyors.. Modular gear variants are available in the configurator. The choice of the optimal gear type (e.g., spur, worm, planetary, bevel) is critical for the performance and efficiency of the
- Die Wahl des optimalen Getriebetyps (z.B. Stirnrad, Schnecke, Planet, Kegelrad) ist entscheidend für Leistung und Effizienz der modular brake-gear unit for conveyors.
- Correct gear design can reduce energy consumption by up to 10%.
- Suitable brake technologies (electromagnetic, mechanical) are essential for safety and precise stopping – a core aspect of the modular brake-gear unit for conveyors.
- Integrated brakes in the modular brake-gear unit enhance plant safety and can reduce the need for external safety components by up to 20%.
- The modular principle allows for millions of configurations for customized drive solutions, especially for modular brake-gear units for conveyors.
- Custom special solutions for your modular brake-gear unit for conveyors. are realized economically and with up to 30% shorter delivery times.
- Easy adaptation of components such as output shafts and motor flanges in the modular brake-gear unit.
Brake technologies and their role in modular drive units like the modular brake-gear unit for conveyors
Safe stopping and holding of conveyed items, especially on inclined paths, requires suitable brakes as part of the modular brake-gear unit for conveyors. Electromagnetic brakes offer fast response and precision for positioning tasks. Mechanical brakes, like the pneumatically activated disc brakes from ATEK, are robust, even under harsh conditions. The integration of the brake into the modular unit, a hallmark of the modular brake-gear unit for conveyors, enhances plant safety and can reduce safety components by up to 20%.
The modular principle: Key to customized drive solutions like the modular brake-gear unit for conveyors
The modular system from ATEK allows millions of configurations for customized drive solutions, such as the modular brake-gear unit for conveyors., without the costs of a new development. This flexibility allows for quick, economical realization of customized special solutions for your modular brake-gear unit for conveyors. with up to 30% shorter delivery times. Specific output shaft lengths or motor flange connections are suitable for your modular brake-gear unit. can be implemented with little additional effort.Application areas and selection: Finding the right modular brake-gear unit for conveyors. for your success
Industry-specific applications of the modular brake-gear unit for conveyors
Modular brake-gear units for conveyors are versatile: from intralogistics (AGV drives) to the packaging industry (rapid stops). Hygienic stainless steel versions of the modular brake-gear unit for conveyors for food processing reduce cleaning times by up to 20%. The adaptability to industry requirements is a significant advantage of these drive solutions. For heavy-duty conveyors in mining, robust modular brake-gear units, such as the high-torque hypoid gear from ATEK, which can be part of such a unit.
Decision criteria for the optimal modular brake-gear unit for conveyors.
Important selection criteria for the optimal modular brake-gear unit for conveyors. are performance requirements (torque, speed) and environmental conditions (temperature, dust) to determine protection class and materials. A careful design of the modular brake-gear unit regarding service life and maintenance ensures cost-effectiveness. An energy-efficient gear within the modular brake-gear unit for conveyors can reduce operating costs by up to 15% over five years. Consulting helps to weigh performance, service life, and costs of your specific modular brake-gear unit for conveyors .
The versatility and efficiency of the modular brake-gear unit for conveyors offer decisive advantages. ATEK Drive Solutions GmbH provides tailored solutions to optimize your conveying systems with the right modular brake-gear unit for conveyors. Contact us for personalized consulting and find out how a modular brake-gear unit for conveyors. can boost your productivity!
