Discover the advantages of hypoid gears for demanding applications in mechanical engineering and automation technology.
What distinguishes a hypoid gear from a standard bevel gear?
Der essential difference lies in the axis offset: In the hypoid gear, the axes of the pinion and the gear do not intersect. This allows for larger ratios, a higher torque transfer and often a smoother operation, but requires a special hypoid gearing and lubrication.
What advantages do hypoid gears offer for industrial applications, especially from ATEK?
ATEK hypoid gears, such as the H series, offer a high power density in compact design (up to 1450 Nm). They enable precise movements through low backlash (optionally < 4 arcmin) and are ideal for dynamic applications in robotics and automation.
Why is lubrication so important in hypoid gears and what is hypoid oil?
Due to the axis offset, a screw-like sliding motion occurs between the tooth flanks. This requires special hypoid oils with EP additives (Extreme Pressure) to minimize wear and ensure a long lifespan of the gear. Standard gear oils are unsuitable for this.
Are hypoid gears suitable for use with servomotors?
Ja, excellent. Hypoid gears offer high single-stage ratios (e.g., ATEK H series up to 15:1) and low backlash, making them ideal for high-dynamic servo applications in automation and robotics, where precision and fast cycles are required.
Can ATEK Drive Solutions provide custom hypoid gears?
Yes, ATEK specializes in the development of custom hypoid gears, also in small series. Thanks to our modular system and our expertise, we can quickly respond to individual requirements and realize optimal drive solutions. realisieren.
What role does the axis offset play in hypoid gears exactly?
The axis offset is the defining feature of hypoid gears. It allows for a larger spiral bevel gear diameter and thus a higher tooth overlap (jump overlap). This leads to an improved smoothness, a higher torque capacity and the possibility to larger ratios realize in one stage.
What backlash can I expect from ATEK hypoid gears?
The ATEK H-series hypoid gears are characterized by high precision . By default, they already offer low backlash. For particularly demanding applications, versions with a reduced backlash of less than 4 arcminutes (< 4 arcmin) are optionally available.
How do hypoid gears contribute to increased efficiency in systems?
Hypoid gears enable, through their compact design und high power density the construction of smaller machines. Their precision and dynamics can shorten cycle times and increase the output.. In conjunction with condition monitoring, the overall equipment effectiveness (OEE) can be increased by up to 5% .
Hypoid gears offer a high torque capacity due to their characteristic axis offset (e.g., ATEK H series up to 1450 Nm) and precision in a Präzision in einer compact design, ideal for demanding industrial applications.
ATEK Drive Solutions delivers as a system provider standard and custom hypoid gears quickly thanks to a modular system with over 400,000 stocked parts, supported by comprehensive technical advice.
Modern hypoid gears focus on lightweight construction and digitalization, which reduces the mass inertia and through condition monitoring can increase overall equipment effectiveness (OEE) by up to 5% , with ATEK actively shaping these developments.Learn everything about hypoid gears: from technical details to the diverse areas of application to the benefits for your individual drive solutions.
Hypoid gears are true all-rounders when it comes to efficient and space-saving power transmission. Their special design allows for high ratios and torques. Are you looking for the optimal solution for your drive? Contact us at ATEK Drive Solutions, we are happy to advise you!
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Introduction to hypoid gears
What is a hypoid gear?
hypoid gears, a special form of bevel gear, uses a characteristic axis offset for larger ratios and higher load capacity (e.g., up to 1450 Nm). This type of gearbox is known for its specific properties and performance.
Definition and distinction
Unlike standard bevel gears with intersecting axes, hypoid gears have hypoid gears a defined axis offset. This offset leads to a screw-like sliding motion between the tooth flanks and requires special hypoid oils (up to 8000 min-1) for the optimal operation of the hypoid gearing.
Functionality and structure
In a hypoid gear, the pinion teeth slide in a spiral manner over the arc-tooth gearing of the gear. The characteristic axis offset of these hypoid gears gears Getriebe increases the tooth overlap (jump overlap), which ensures a particularly smooth power transmission, for example in heavy-load conveying technology (high torque hypoid gears).
hypoid gears: Technical aspects and applications
Advantages: Compact design and high power density of hypoid gears offer high torques in a compact space (ATEK H series: up to 1450 Nm for robotics). Their power density, resulting from the axis offset and an optimized tooth geometry, enables the construction of smaller drive systems. These features make
hypoid gears bieten hohe Drehmomente in kompaktem Bauraum (ATEK H-Serie: bis 1450 Nm für Robotik). Ihre Leistungsdichte, resultierend aus dem Achsversatz und einer optimierten Zahngeometrie, ermöglicht den Bau kleinerer Antriebssysteme. Diese Eigenschaften machen hypoid shaft drives particularly efficient.
- Offer high torques and power density in a compact design, a hallmark of offer high torques in a compact space (ATEK H series: up to 1450 Nm for robotics). Their power density, resulting from the axis offset and an optimized tooth geometry, enables the construction of smaller drive systems. These features make.
- Enable the use of smaller and lighter drive systems due to the specific design of the hypoid gears.
- Show higher wear due to sliding friction and require special hypoid oils for long-lasting use.
- The manufacturing of hypoid gears, e.g., using Klingelnberg gearing, is complex and requires precision.
- hypoid gears find wide application in the automotive industry, in machine tools, and in automation.
- Are ideal for demanding robotics applications due to their high single-stage ratios (up to 15:1) offer high torques in a compact space (ATEK H series: up to 1450 Nm for robotics). Their power density, resulting from the axis offset and an optimized tooth geometry, enables the construction of smaller drive systems. These features make.
Disadvantages: Higher wear and special lubrication requirements
The characteristic screw-like motion of hypoid gears requires high-quality materials and special hypoid oils with EP additives to minimize wear; some models of these offer high torques in a compact space (ATEK H series: up to 1450 Nm for robotics). Their power density, resulting from the axis offset and an optimized tooth geometry, enables the construction of smaller drive systems. These features make erfordert hochwertige Materialien und spezielle Hypoidöle mit EP-Additiven, um den Verschleiß zu minimieren; manche Modelle dieser Getriebe offer lifetime lubrication. The production, for example through Klingelnberg gearing, is complex and precision-intensive for this type of gear..
Applications of hypoid gears offer high torques in a compact space (ATEK H series: up to 1450 Nm for robotics). Their power density, resulting from the axis offset and an optimized tooth geometry, enables the construction of smaller drive systems. These features make
The typical application of hypoid gears extends over the automotive industry (differential gears), machine tools, packaging systems, and general automation. Their high single-stage ratios (up to 15:1) make these offer high torques in a compact space (ATEK H series: up to 1450 Nm for robotics). Their power density, resulting from the axis offset and an optimized tooth geometry, enables the construction of smaller drive systems. These features make gear type particularly suitable for use with servomotors in robotics ( Getriebeart besonders geeignet für den Einsatz mit Servomotoren in der Robotik (gears with servomotors), where precise and powerful hypoid gears solutions are needed.ATEK Drive Solutions and hypoid gears
ATEK H series hypoid gears: Technical data and advantages
The ATEK H series (six sizes, 090-260 mm) offers ratios from 3:1 to 15:1 and up to 1450 Nm output torque. Low backlash (optionally < 4 arcmin) and lightweight aluminum housings are characteristic features of these hypoid gears Übersetzungen von 3:1 bis 15:1 und bis zu 1450 Nm Abtriebsmoment. Geringes Verdrehspiel (optional < 4 arcmin) und leichte Aluminiumgehäuse sind charakteristische Merkmale dieser precision gears..
- The ATEK H series includes six sizes (090-260 mm) with ratios from 3:1 to 15:1. hypoid gears These hypoid bevel gears enable output torques of up to 1450 Nm and optionally a low backlash (< 4 arcmin).
- Diese Hypoid-Kegelradgetriebe ermöglichen Abtriebsmomente bis 1450 Nm und optional ein geringes Verdrehspiel (< 4 arcmin).
- They feature lightweight aluminum housings, ideal for weight-optimized applications with ATEK. offer high torques in a compact space (ATEK H series: up to 1450 Nm for robotics). Their power density, resulting from the axis offset and an optimized tooth geometry, enables the construction of smaller drive systems. These features make.
- ATEK develops custom hypoid gears hypoid gears, also in small series, and for specific industries such as medical technology that rely on reliable hypoid solutions. A modular system with extensive inventory ensures a high variety of options at ATEK.
- Fast delivery times for standard and modified designs are guaranteed by this modular system. offer high torques in a compact space (ATEK H series: up to 1450 Nm for robotics). Their power density, resulting from the axis offset and an optimized tooth geometry, enables the construction of smaller drive systems. These features make.
- Schnelle Lieferzeiten für Standard- und modifizierte hypoid gears werden durch dieses Baukastensystem gewährleistet.
- Customers benefit from comprehensive technical advice and an attractive price-performance ratio for ATEK’s custom solutions and consulting. hypoid gears.
Kundenspezifische hypoid gearsATEK develops custom solutions
, also in small series. The many years of experience flow into complex tasks, such as kundenspezifische hypoid gears, auch in Kleinserien. Die langjährige Erfahrung fließt in komplexe Aufgaben ein, wie beispielsweise Getriebe with integrated servomotor or special custom solutions (e.g., for medical technology), where the unique advantages of offer high torques in a compact space (ATEK H series: up to 1450 Nm for robotics). Their power density, resulting from the axis offset and an optimized tooth geometry, enables the construction of smaller drive systems. These features make come fully to bear.
Competitive advantages of ATEK in the field of hypoid drive technology hypoid gears
A modular system (with nearly 500,000 individual parts in stock) ensures unparalleled variety and fast delivery times for hypoid gears. This is complemented by sound technical advice and an excellent price-performance ratio in the demanding segment of hypoid drive technology, establishing ATEK as a strong partner for future developments.: Outlook and future developments hypoid gears Trends and innovations in the field
hypoid gears: Ausblick und zukünftige Entwicklungen
Trends und Innovationen im Bereich hypoid gears
Lightweight construction using alternative materials like high-strength plastics or optimized aluminum alloys reduces the mass inertia of modern designs. hypoid gears significantly. At the same time, digitalization enables predictive maintenance through integrated sensors for condition monitoring. This can increase the overall equipment effectiveness (OEE) of systems that hypoid gears utilize it by up to 5%.
- Lightweight construction through the use of new materials such as high-strength plastics and optimized aluminum alloys for housings and components of offer high torques in a compact space (ATEK H series: up to 1450 Nm for robotics). Their power density, resulting from the axis offset and an optimized tooth geometry, enables the construction of smaller drive systems. These features make.
- Significant reduction of mass inertia through lightweight construction, a crucial factor for dynamic hypoid applications.
- Increasing digitalization through integrated sensors for condition monitoring of offer high torques in a compact space (ATEK H series: up to 1450 Nm for robotics). Their power density, resulting from the axis offset and an optimized tooth geometry, enables the construction of smaller drive systems. These features make in real-time.
- Implementation of predictive maintenance strategies and thus potential OEE increase of up to 5% for systems with offer high torques in a compact space (ATEK H series: up to 1450 Nm for robotics). Their power density, resulting from the axis offset and an optimized tooth geometry, enables the construction of smaller drive systems. These features make.
- Intensive research on composite materials to improve mechanical properties and heat dissipation for offer high torques in a compact space (ATEK H series: up to 1450 Nm for robotics). Their power density, resulting from the axis offset and an optimized tooth geometry, enables the construction of smaller drive systems. These features make.
- Advanced manufacturing technologies and innovative design ensure the continued relevance of offer high torques in a compact space (ATEK H series: up to 1450 Nm for robotics). Their power density, resulting from the axis offset and an optimized tooth geometry, enables the construction of smaller drive systems. These features make in modern mechanical engineering.
- ATEK positions itself as a leading provider of standard and customized solutions for hypoid gears and drives innovations in this area.
Lightweight construction and alternative materials for hypoid gears
In addition to the proven standard aluminum housings for hypoid gears there is intensive research on composite materials. The goal is to ensure mechanical strength and heat dissipation while maintaining lower weight, which is particularly important for highly dynamic applications of offer high torques in a compact space (ATEK H series: up to 1450 Nm for robotics). Their power density, resulting from the axis offset and an optimized tooth geometry, enables the construction of smaller drive systems. These features make .
Summary and conclusion: The future of hypoid gears
hypoid gears remain essential components in demanding mechanical engineering thanks to advanced technology and innovative design. ATEK offers a wide range of standard and customized solutions in the area of hypoid drives and actively shapes the future of this gear technology to meet the diverse demands of modern hypoid gears .
