The ideal brake solution for demanding conveying applications – learn more now!
What are the main advantages of double-acting pneumatic brakes specifically for double-shaft conveyors?
Double-acting pneumatic brakes provide double-shaft conveyors with a precise control und fast response times, as they use compressed air for both braking and active releasing. This leads to improved shaft synchronization, higher system safety and can reduce production scrap by up to 5%.
How does ATEK Drive Solutions support the selection of the appropriate double-acting pneumatic brake?
ATEK Drive Solutions offers comprehensive technical advice, to design the suitable double-acting pneumatic brake for your specific double-shaft conveyor application. We consider factors such as required braking torque, size, environmental conditions und control integration, to ensure a tailored solution .
Can double-acting pneumatic brakes increase the efficiency of double-shaft conveyors?
Yes, due to their fast response times and the ability for active releasing, double-acting pneumatic brakes can shorten the cycle times.For example, in sorting plants, a throughput increase of up to 10% has been achieved. Additionally, they contribute to the reduction of downtime by up to 15% .
What role does maintenance play in double-acting pneumatic brakes in double-shaft conveyors?
A regular inspection and preventive maintenance are very important for longevity and reliability. This includes checking brake pads and seals as well as ensuring a clean compressed air supply. Proper installation can maximize the service life by up to 30%.
Does ATEK also offer customized double-acting pneumatic brakes for double-shaft conveyors?
Yes, ATEK specializes in the development of customized special solutions, even in small series. Thanks to our modular system and decades of experience, we can tailor double-acting pneumatic brakes exactly to your requirements in the double-shaft conveyor.
In which industries are double-acting pneumatic brakes for double-shaft conveyors particularly beneficial?
They are ideal for sectors such as the packaging industry, logistics and warehousing, food industry and the machine and equipment manufacturing, where precise positioning, fast cycles and high reliability are required. Everywhere that double-shaft conveyors are used for critical processes. Double-acting pneumatic brakes are
Doppeltwirkende Pneumatikbremsen sind crucial for precision and safety in double-shaft conveyors, enabling exact shaft synchronization and can reduce the production scrap by up to 5%..
The technology of these brakes leads to significant efficiency increases, such as a throughput increase of up to 10% throughput increase in sorting plants and a reduction of downtimes by up to 15% through reliable operation.
A Careful selection, proper integration and proactive maintenance are necessary to ensure the best possible performance und maximum service life (up to 30% longer) of double-acting pneumatic brakes in double-shaft conveyors.Discover the benefits of double-acting pneumatic brakes for double-shaft conveyors: highest precision, reliability and safety in your industrial applications.
Double-shaft conveyors are the backbone of many industries. Therefore, a reliable brake solution is extremely important. Our double-acting pneumatic brakes provide maximum safety and efficiency. Do you need a customized solution? Contact us at ATEK Drive Solutions!
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Double-acting pneumatic brakes for double-shaft conveyors
Brakes are often primarily associated with stopping, but their role in precision in industrial plants is significant. In double-shaft conveyors shaft synchronization and operational safety are key aspects where a double-acting pneumatic brake can play a crucial role. The appropriate brake technology, especially an advanced double-acting pneumatic brake for double-shaft conveyors, significantly affects performance and efficiency.Introduction to double-acting pneumatic brakes for double-shaft conveyors
Double-acting pneumatic brakes are established and highly effective components for double-shaft conveyors in demanding industries. They enable extremely precise control and significantly contribute to system safety. In the packaging industry, for example, such brake systems reduce scrap in Krones machines by precisely positioning by up to 5%. The choice of brake, especially a suitable double-acting pneumatic brake for double-shaft conveyors, significantly affects product quality and overall efficiency. Information is provided in the overview of pneumatic brakesn.
- Are established components for double-shaft conveyors in challenging industrial environments, with the double-acting pneumatic brake leading role.
- Enable precise control of movement sequences, a hallmark of the double-acting pneumatic brake.
- Significantly contribute to increasing system safety, especially when used in double-shaft conveyors.
- Can reduce scrap by precise positioning (e.g., by up to 5% in the packaging industry), an advantage of precise pneumatic brakes..
- The correct selection of brakes, like that of a powerful double-acting pneumatic brake, directly affects product quality and overall system efficiency.
- Provide improved control for critical shaft synchronization in double-shaft conveyors, a core advantage of the double-acting pneumatic brake.
- Can lead to an increase in throughput through the use of double-acting pneumatic brakes for double-shaft conveyors by an increase in throughput (e.g. up to 10% in sorting plants).
- Help reduce downtimes (partly by up to 15%), a result of reliable brake systems..
Bei double-shaft conveyors The exact shaft synchronization is critical. Double-acting systems, such as the double-acting pneumatic brake, offer significantly improved control here. In complex sorting plants, such as those from SSI Schäfer, an increase in throughput of up to 10% is possible through the use of these pneumatic brakes. . A suitable brake solution, often a specifically designed double-acting pneumatic brake for double-shaft conveyors, can reduce downtimes, sometimes by up to 15%. More at industrial brakes und brake technology.Functioning and advantages of double-acting pneumatic brakes
Double-acting pneumatic brakes use compressed air for both precise braking and active release of the brake. This characteristic functionality allows for particularly accurate control, making them ideal for demanding applications in double-shaft conveyors . For packaging machines from Multivac, this type of pneumatic brake can reduce cycle times by up to 0.2 seconds per cycle. Active control, a core feature of the double-acting pneumatic brake, is a crucial factor for precision and speed. More under safety brakes.
The active releasing of the double-acting pneumatic brake significantly shortens reaction times compared to spring-released brake variants. In woodworking (e.g. Homag machines), this feature of the pneumatic brake increases safety and reduces scrap by up to 3%. Precise brake force modulation, as provided by a high-quality double-acting pneumatic brake , minimizes risks, such as in Nestlé plants to prevent contamination. Quick reactions and gentle braking, made possible by this type of double-acting pneumatic brake for double-shaft conveyors, protect both the product and the machine. See pneumatically actuated disc brakes und brake types.Selection criteria for double-acting pneumatic brakes for double-shaft conveyors
An incorrectly sized braking torque in a double-acting pneumatic brake for double-shaft conveyors significantly shortens the service life of the entire system. A precise calculation of load, speed, and inertia is essential for selecting the right pneumatic brake brake. In heavy-duty conveyors, such as those used at Thyssenkrupp, correctly sized double-acting pneumatic brakes extend maintenance intervals by up to 25%. double-acting pneumatic brake The careful design of the braking torque of the directly supports longevity. For particularly high torques,.
high-torque hypoidgetrains In heavy-duty conveyors, such as those used at Thyssenkrupp, correctly sized are often characterized by compact designs that allow easy integration into existing or new double-shaft conveyors . In retrofit projects (e.g. at Bosch), this can reduce conversion times by up to two days. Environmental conditions are another important factor when choosing a double-acting pneumatic brake: At BASF, for example, special stainless steel brakes (IP67) reduce failures in corrosive environments by up to 90%. A precise integration and the right material choice of the pneumatic brake ensure reliable operation of the double-shaft conveyor.. Also worth considering are integrated motor-gear units or modular brake-gear units.Integration and maintenance of double-acting pneumatic brakes
The precise installation of a double-acting pneumatic brake qualified specialists is crucial to ensure their optimal function and lifespan, for example in a double-shaft conveyors, in order to maximize by up to 30%. A correct alignment of the brake and clean, leak-free compressed air connections are essential. Incorrect alignment of the pneumatic brake can lead to increased wear and a significant reduction in efficiency. The professional installation of the double-acting pneumatic brake is therefore the foundation for long-lasting and trouble-free operation. Information on the drive system integration can additionally assist in this regard.
- The precise installation of a double-acting pneumatic brake qualified specialists is crucial for their function and lifespan, especially in double-shaft conveyors.
- A correct alignment of the brake and clean compressed air connections are essential for any type of pneumatic brake.
- An incorrect installation of the double-acting pneumatic brake can lead to increased wear and reduced efficiency of the entire system.
- Regular inspections are necessary to continuously monitor the condition of the pneumatic brake and its components.
- The preventive replacement of wear parts such as brake pads and seals on the double-acting pneumatic brake minimizes unplanned downtime of the double-shaft conveyor..
- A systematic troubleshooting, starting from the compressed air supply and the control signals of the pneumatic brake, helps to quickly resolve problems.
- Proactive maintenance strategies for In heavy-duty conveyors, such as those used at Thyssenkrupp, correctly sized significantly contribute to reducing downtime and operating costs.
Regular inspections and the preventive replacement of wear parts on the double-acting pneumatic brake reduce unplanned downtimes in systems with double-shaft conveyors by over 70% according to VDMA. Checking the brake pads and seals of the pneumatic brake is an essential aspect. A systematic troubleshooting that begins with the compressed air supply and the control signals of the brake often resolves issues quickly and efficiently. A proactive maintenance of the double-acting pneumatic brakes sustainably reduces downtime and operating costs.Conclusion
Double-acting pneumatic brakes are undeniably important and performance-enhancing components for modern double-shaft conveyors. Their ability for precise control, quick response time, and high reliability make the double-acting pneumatic brake for double-shaft conveyors the ideal solution for a variety of demanding applications. Users report an increase in production reliability of up to 15% by using this advanced brake systems.. These pneumatic brakes. are true precision instruments in today’s conveyor technology.
The correct selection, proper integration, and regular maintenance of a double-acting pneumatic brake are crucial for their optimal performance and long lifespan, especially in the context of double-shaft conveyors. Comprehensive expert advice ensures that the chosen braking solution exactly meets the specific requirements of the application. A careful adjustment of all parameters of the double-acting pneumatic brake for the double-shaft conveyor maximizes both efficiency and plant safety.
In summary, In heavy-duty conveyors, such as those used at Thyssenkrupp, correctly sized provide far more than just mere holding force; they are key elements in promoting precision and efficiency, especially in systems with double-shaft conveyors. The characteristic active release of these pneumatic brakes. significantly optimizes cycle times. Their thoughtful application, especially that of a high-quality double-acting pneumatic brake, can significantly enhance the overall performance and productivity of industrial plants.
