Maximum performance in the smallest space – Here’s how to optimize your packaging lines with ATEK Drive Solutions.
For which applications in packaging machines are compact bevel gearboxes particularly suitable?
Compact bevel gearboxes are ideal for space-critical applications in packaging machines such as high-speed labelers, carton erectors, filling and sealing machines, as well as palletizing robots.. Their design enables an efficient power transmission in a right-angle configuration of drive and output shafts.
Does ATEK also offer custom adaptations for bevel gearboxes?
Yes, ATEK specializes in custom special solutions.. Thanks to our modular system concept, we can realize compact bevel gearboxes for packaging machines with special output shafts, adapted gear ratios, or specific material requirements even in small series. How maintenance-intensive are the compact bevel gearboxes from ATEK?
Many of our
Viele unserer compact bevel gearboxes, including the R series and numerous compact bevel gearboxes, are equipped with a lifetime lubrication. This minimizes maintenance efforts and reduces downtime, resulting in lower total operating costs (TCO). What advantages does helical gearing offer in bevel gearboxes in packaging machines?
Helical bevel gears,
such as those frequently used by ATEK, provide asmoother operation and an improved torque transmission compared to straight-cut gears. This is particularly advantageous in im Vergleich zu geradverzahnten Getrieben. Dies ist besonders vorteilhaft in dynamic and noise-sensitive packaging applications..
Can I combine a compact bevel gearbox from ATEK directly with a servomotor?
Absolutely. ATEK is a system provider and manufactures both gearboxes and high-performance servomotors. We offer optimally coordinated drive systems,which simplifies the integration of a compact bevel gearbox for packaging machines into your system.
What material options are there for bevel gearboxes in hygiene-sensitive areas of the packaging industry?
For hygiene-sensitive applications, e.g., in the food or pharmaceutical industry, ATEK offers stainless steel bevel gearboxes. These are corrosion-resistant, easy to clean and can be operated with food-compliant NSF H1 lubricants. Also, IP69K-rated gearboxes are available. How does ATEK assist in the design of the suitable bevel gearbox?
Wie unterstützt ATEK bei der Auslegung des passenden Kegelstirnradgetriebes?
ATEK offers comprehensive technical consulting and support in the design and optimization of drives. We take into account all relevant parameters such as required torque, gear ratio, cycle times, and environmental conditions, to find the optimal compact bevel gearbox for your packaging machine. What contribution do compact gearboxes make to reducing the size of machines?
Through their
high power density, compact bevel gearboxes enable the construction of smaller and lighter packaging machines. In some cases, the footprint of the machine can be reduced by up to 15%,resulting in lower material costs and better space utilization. Compact bevel gearboxes are crucial for modern packaging machines, What advantages does helical gearing offer in bevel gearboxes in packaging machines?
as they transmit high torques in the smallest space and can facilitate a reduction of the machine footprint by up to 15%.ATEK offers tailored and standard drive solutions Reduzierung der Maschinenstellfläche um bis zu 15% ermöglichen können.
, including compact bevel gearboxes with options such as lifetime lubrication and stainless steel variants,that significantly lower total operating costs (TCO).The integration of ATEK bevel gearboxes with high-performance servomotors enables higher cycle rates, for example, an increase of 20%,.
and improved precision, und verbesserte Präzision Discover how compact bevel gearboxes from ATEK can revolutionize the performance and efficiency of your packaging machines. Learn more about the benefits, applications, and technical details!
Packaging machines must be precise, fast, and reliable. Compact bevel gearboxes from ATEK offer the ideal solution for demanding applications. Are you looking for a customized drive solution? Contact comprehensive technical consulting.in packaging applications, supported by us now with our experts!
Do you need a customized drive solution for your packaging machine?
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Compact bevel gearboxes in packaging machines: An analysis.
Introduction: Precision and performance in the smallest space.
Integrating more power into smaller machine spaces requires suitable drive technology. ATEK Drive Solutions GmbH supplies bevel gearboxes,particularly realize compact bevel gearboxes for packaging machines, which ensure reliable transmission of high torques. In the packaging industry, where speed and precision matter, such compact drives enable innovative, space-saving systems. An optimized drive system can reduce the footprint by up to 15%; compact gearboxes thus form the basis for advanced machine concepts.
The importance of compact drive technology in the packaging sector.
The packaging sector demands high cycle rates and flexibility. Here, compact drive solutions are particularly advantageous, for example, when filling systems need to increase their cycle rate without enlarging the space. Miniaturization must not compromise lifespan,so ATEK ensures robust design in every compact bevel gearbox for packaging machines. Information about stainless steel gearboxes for filling systems is available. Such compact drives lower the total operating costs (TCO) through reduced machine costs and energy consumption; an ATEK compact bevel gearbox with up to 97% efficiency illustrates this impressively.
Why bevel gearboxes? Benefits and areas of application.
Bevel gearboxes combine high torque density with efficient right-angle power transmission. This makes them ideal for applications with misaligned motor and output shafts, as is often the case in labeling machines. Their design allows for use in many packaging segments, which makes the compact bevel gearbox for packaging machines so versatile. A key advantage is the ability to accommodate high radial forces, which is particularly relevant for conveyor belts. The ATEK V series is known for its precision and robustness. ATEK offers gearboxes for specific load profiles and, was das kompakte Kegelstirnradgetriebe für Verpackungsmaschinen so vielseitig macht. Ein wesentlicher Vorteil ist die Fähigkeit zur Aufnahme hoher Radialkräfte, was besonders für Förderbänder relevant ist. Die ATEK V-Serie ist für ihre Präzision und Robustheit bekannt. ATEK bietet Getriebe für spezifische Lastprofile und Hygienic design gearboxes for special requirements.Technical features and design aspects.
Compactness as a key factor: structure and integration.
Modern bevel gearboxes utilize optimized housing geometries and high-strength materials to achieve maximum performance in minimal space – a crucial aspect for realize compact bevel gearboxes for packaging machines. This also applies when increasing power in the same space. Special miniaturized bevel gearboxes are available for applications with extreme space constraints. Easy integration is facilitated by flexible mounting options (e.g., all-around threaded holes) and standardized flanges (e.g., g500-B + MF series for servomotors). Compactness is always considered in the context of easy system integration.
Material selection: robustness and hygiene requirements.
The choice of materials (e.g., aluminum for dynamics in HYDROMEC sizes 2000-5000, or gray cast iron) largely depends on the specific application and environmental conditions of the compact bevel gearbox for packaging machines . For the food and pharmaceutical industry, corrosion resistance and ease of cleaning are crucial, which is often achieved by using stainless steel gearboxes or special surface coatings. ATEK stainless steel bevel gearboxes are specifically designed for washdown areas and can be operated with food-compliant lubricants. Expert consulting supports optimal material selection. Aluminum vs. gray cast iron: A comparison.
A customer in the beverage filling sector opted for a gearbox housing made of gray cast iron (e.g., HYDROMEC sizes 19-48) for his
compact bevel gearbox for packaging machines, to achieve the highest precision and minimize vibrations, despite the weight advantages of aluminum.Gray cast iron scores here with its excellent damping properties and robustness. Gear technology: Helical vs. straight-cut.
The type of gearing significantly influences the smoothness of operation and torque capacity of a gearbox.
Helical bevel gears often offer smoother operation and improved torque transmission, which is particularly advantageous in high-performance packaging machines. ATEK often relies on helical bevel gears made of hardened case steel for its compact bevel gearboxes for packaging machines. Straight-cut gearboxes can represent a more cost-effective alternative for applications with lower requirements., was besonders vorteilhaft in Hochleistungs-Verpackungsmaschinen ist. ATEK setzt bei seinen kompakten Kegelstirnradgetrieben für Verpackungsmaschinen häufig auf spiralverzahnte Kegelräder aus gehärtetem Einsatzstahl. Geradverzahnte Getriebe können eine kostengünstigere Alternative für Anwendungen mit geringeren Anforderungen darstellen. The choice of gearing should always be application-specific to ensure optimal value for money. Support for your gear motor project is available.Areas of application in the packaging industry.
Specific applications: from filling systems to labeling machines.
High-speed labeling machines (e.g., 300 products/min) require particularly dynamic and play-free bevel gearboxes. ATEK provides tailored solutions for these as well as for carton erectors, filling and sealing machines, and up to palletizing robots. Our compact bevel gearboxes for packaging machines., such as compact bevel gearboxes with up to 38 Nm, are suitable for a variety of such tasks. The application-specific requirements vary greatly: from the highest hygiene standards in filling systems to extreme robustness in final packaging tasks. ATEK offers optimized drive solutions for almost all packaging processes.
- Used in dynamic high-speed labeling machines.
- Reliable solutions for carton erecting.
- Application in precise filling and sealing machines.
- Integration into high-performance palletizing robots.
- Meeting specific requirements such as low backlash and high dynamics.
- Consideration of hygiene regulations in filling systems.
- Ensuring robustness for demanding final packaging tasks.
Torque and gear ratio: design for various processes
A precise design of torque and gear ratio is crucial for the efficiency and lifespan of a compact bevel gearbox for packaging machines. Factors such as product weight, cycle time, and acceleration values must be carefully considered. ATEK supports you in designing for torque ranges from 4 Nm to 29,900 Nm. The average torque and the duty cycle are as important criteria as the peak torque. All relevant parameters must be considered for optimal drive selection. See also worm gear motors for high torques.
Integration with servo motors and control systems
The combination of bevel gear drives with modern servo motors significantly expands the possibilities in packaging automation. ATEK, as a manufacturer of servo motors and gearboxes, offers complete drive systemswhich simplifies the integration of a compact bevel gearbox for packaging machines in existing or new systems is simplified. Our high-performance servo motors are optimally matched to the ATEK gearboxes. Seamless integration into higher-level control systems via common fieldbuses and servo controllers is easily achievable. The range includes both individual components and complete system solutions. Ein motor-mounted inline gearbox can represent a sensible alternative in certain cases.Selection criteria and economy
Performance characteristics in focus: precision, dynamics, and reliability
Important performance characteristics for a to achieve the highest precision and minimize vibrations, despite the weight advantages of aluminum. are precision, dynamics, and reliability. Precision, such as a low rotational backlash of under 6 arc minutes with the ATEK V-series, is crucial for accurate positioning tasks. High dynamics are achieved through low moment of inertia and high rigidity of the gearbox design. ATEK gearboxes are consistently designed for high cycle counts and maximum reliability. High-quality bearings and optimized tooth geometry significantly contribute to increasing the service life and operational safety.
Economic aspects: acquisition costs vs. operating costs
When selecting a compact bevel gearbox for packaging machines the total cost of ownership (TCO) should take precedence over the mere acquisition price. Aspects such as maintenance effort, energy efficiency, and expected lifespan are relevant here. ATEK always focuses on optimal cost-performance ratio. A gearbox with lifetime lubrication, as is the case with many ATEK compact bevel gear drives, significantly reduces maintenance effort, minimizes downtime, and thus lowers costs. Investments in high-quality and efficient drives often pay off quickly through lower operating costs.
Maintenance and lifespan: aspects of long-term performance
High-quality lubricants and a proper design of the drive are fundamental for a long lifespan. Many ATEK gearboxes, including numerous compact bevel gearboxes and the R series, feature lifetime lubrication with synthetic high-performance lubricants that are suitable for wide temperature ranges. Regular inspections, paying attention to unusual noises or temperature developments, help to detect potential problems at an early stage. ATEK gearboxes are consistently designed for a long service life. For particularly demanding environmental conditions, as frequently encountered in the packaging industry, IP69K classified gearboxes are available.Manufacturers and product examples
ATEK as a system supplier: modular solutions
ATEK positions itself as a system supplier for the entire industrial drive train, including gearboxes, brakes, and servo motors. Our modular system allows for a wide variety of configurations, high variety, and quick delivery times, especially for specific realize compact bevel gearboxes for packaging machines. Customized special solutions, such as special output shafts or adjusted gear ratios, can also be realized in small series. This is based on our many years of experience and the use of modern motor technology.
- ATEK as a system supplier for the entire industrial drive train (gearboxes, brakes, servo motors).
- Modular system allows for diverse configurations and high variety.
- Fast delivery times for specific compact bevel gear drives.
- Development and production of customized special solutions.
- Adjustments such as special output shafts or modified gear ratios are realizable.
- Custom-made solutions are also possible in small quantities.
- The basis for this is years of experience and modern motor technology.
Case studies: Successful integration into packaging machines
A manufacturer of carton packaging machines was able to increase the cycle rate of its system by 20% by using an ATEK servo bevel gearbox in combination with a high-performance servo motor while simultaneously reducing the required installation space by 15%. Another company in the food packaging sector benefited from hygiene-compliant stainless steel bevel gear drives from ATEK, which are equipped with food-grade lubrication and IP69K protection. These examples vividly illustrate the benefits of customized, compact bevel gear drives for packaging machines.
Future perspectives: trends and innovations in gearbox construction
The future drive technology for packaging machines will increasingly integrate more intelligence and connectivity directly into the drive, such as through condition monitoring and predictive maintenance functions. ATEK continuously invests in research and development to meet these trends. Adapting to changing market demands, exploring new markets (e.g., India, Southeast Asia), and consistently expanding direct sales are integral parts of our corporate strategy. ATEK is your partner for future-proof drive solutions, especially in the area of compact bevel gear drives for packaging machines.Conclusion: Compact bevel gear drives as key components
Summary of the benefits and areas of application
Compact bevel gear drives are often indispensable for modern packaging machines, as they offer high power density, precision, and flexibility. Their ability to transmit high torques in the smallest space and efficiently redirect movements at right angles makes the compact bevel gearbox a crucial component for packaging machines – from filling systems to labeling machines to palletizers. The careful selection of material, gearing, and size, optimally tuned to the respective application, is crucial. ATEK supports you with comprehensive expertise and a wide product portfolio of compact drive solutions.
Outlook: The role of compact gearboxes in future packaging technology
The demands on packaging machines regarding speed, flexibility, energy efficiency, and connectivity are continuously increasing. Compact, intelligent drive solutions from ATEK, such as our compact bevel gear drives for packaging machines, can play a central role in future machine concepts. The integration of sensors and the use of even more powerful materials are relevant developments. ATEK is focused on consistently delivering innovative drive technology that meets these requirements. Our many years of experience and our commitment are at your disposal for realizing optimal packaging solutions.
For the optimization of your packaging machines with compact drive solutions , ATEK offers individual consulting for the selection of the suitable gearbox, especially when it comes to the ideal compact bevel gear drives for your packaging machines is concerned.
