Find the perfect worm gear: selection, application, and ATEK advantages
What should I pay special attention to when choosing a worm gear?
Pay special attention to the correct IEC flange compatibility for the motor, the required gear ratio (i) for speed and torque, the suitable hollow shaft diameter, the right gear size according to the load and the material suitable for the environmental conditions.
How does ATEK ensure that the worm gear fits my motor?
ATEK offers as a system provider solutions for the entire drive train. We check the compatibility of gear, motor, and potentially brake. Our modular system and the online configurator help with the selection, and our engineers assist you with the precise tuning..
Does ATEK also offer worm gears for special requirements or small quantities?
Yes, ATEK specializes in the development of custom special solutions, even in small series. This includes, for example, non-standard output shafts, special coatings, specific lubricants, or adapted protection ratings for your specific application.
What advantages does ATEK’s modular system offer when purchasing a worm gear?
ATEK’s modular system enables millions of configurations and thus a high variety of options. This leads to fast delivery times and the possibility of meeting very specific requirements without the effort of a complete redesign, which can reduce engineering efforts..
Why is the specified mounting position (e.g., M1-M6) important for a worm gear?
The correct mounting position is crucial for the lubrication of all internal components of the gear. Incorrect mounting can lead to inadequate lubrication, increased wear, and premature failure of the gear. Therefore, always pay attention to the information in the data sheet.
What does self-locking mean in worm gears and when is it useful?
Self-locking means that the gear can be driven only with difficulty or not at all from the output side. This is often the case with efficiencies below 50%. This is beneficial when a load is to be held without an additional brake (can save up to 15% in costs). The downside is the associated lower efficiency..
What support do I receive from ATEK when I want to buy a worm gear?
ATEK offers comprehensive technical advice and support in the design and optimization of your drive. Our experts help you find the right standard gear or a custom solution. Also, make use of our online product configurator for an initial selection.
How can the choice of the right worm gear affect my overall costs?
The choice of the optimal worm gear can reduce downtime, improve energy efficiency , and extend the lifespan of your system.. Through precise design and system integration, as ATEK offers, you can also lower engineering efforts and maintenance costs..
Die Precise specification of your worm gear, from IEC flange to gear ratio, is crucial for performance. ATEK offers as a system provider integrated drive solutions and expert advice.
Pay attention to technical details such as correct motor integration, appropriate gear ratio, and material selection. Careful design can reduce engineering efforts by up to 30%. , and Extend lifespan by up to 50%..
Take advantage of ATEK’s benefits, such as the modular system for millions of configurations, custom special solutions, even in small series, and the online product configurator to find the optimal worm gear for your application.Are you looking for the ideal worm gear? This guide provides you with all the information about selection criteria, applications, and the advantages of ATEK solutions. Get informed now!
Worm gears are indispensable for precise and reliable drive solutions. However, the choice of the right gear can be complex. We help you with that! Discover the variety of ATEK gears and contact us for individual advice at this link..
Do you need assistance in selecting your worm gear?
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Buy worm gears: A comprehensive guide.
This guide supports you if you want to buy an optimal worm gear that perfectly fits your specific application. Technical details such as IEC flange sizes or the gear ratio are crucial. Learn about the precision and variety of our worm gears.!
What you need to know before purchasing a worm gear
The exact specification of a worm gear that, for example, needs to handle over 12,000 cycles daily is crucial when planning to purchase such a gear. The fit between motor and gear is an important factor. A mechanical engineering company achieved a 20% time saving during commissioning by clarifying interfaces in advance.
Compact powerhouses for various industrial applications.
To achieve a torque increase by a factor of 80 in limited space, worm gears are an efficient solution. ATEK implements this, for example, for the packaging industry with over 500 variants. Their ability to enable high gear reductions in a small space is a significant advantage you should consider when buying a worm gear. We assist with the design.Define technical aspects and selection criteria precisely.
IEC flange compatibility: The key to seamless motor integration.
An example from conveyor technology: An overlooked IEC flange standard led to modifications and a three-day delay. Pay attention to correct IEC specifications (e.g., IEC56 B5, IEC90 B14) and shaft dimensions (e.g., 9×20 mm). Compatibility is fundamental; incorrect flange sizes are an avoidable source of error. Our variety of gears provides suitable connections.
- Ensure compatibility by using correct IEC flange specifications (e.g., IEC56 B5, IEC90 B14) and shaft dimensions (e.g., 9×20 mm); this is an important step when buying a worm gear.
- Carefully choose the gear ratio (i) to achieve the desired output speed and dynamics and avoid inefficiencies.
- Pay attention to the exact hollow shaft diameter (e.g., 25 mm, 40 mm) for secure torque transmission.
- Determine the optimal gear size (e.g., 050 to 150) according to power requirements before completing the purchase of a worm gear.
- Choose the material (aluminum for smaller, cast iron for larger gears, stainless steel for special requirements) suitable for the application and environmental conditions.
- Consider the maximum peak torque to ensure the robustness of the gear.
Choose gear ratio (i) and hollow shaft diameter correctly.
An incorrectly chosen gear ratio impacts the efficiency in systems requiring, for example, 0.1 mm positioning accuracy. A too-low ‘i’ can lead to high speed, while a too-high ‘i’ can result in low dynamics. A ratio of i=60 reduces a 1500 RPM motor speed to 25 RPM. The hollow shaft diameter (e.g., 25 mm, 40 mm) must fit exactly to the shaft for secure torque transmission.
Gear size and material: Adjust performance and robustness.
The selection of gear size (e.g., 050 to 150) and material is crucial when purchasing a suitable worm gear. Aluminum is suitable for smaller units up to size 090, cast iron for larger gears. For heavy-duty applications with over 1000 Nm peak torque, material selection is important. Example: In the food industry, a stainless steel worm gear may be advantageous while cast is preferable in harsh environments. We provide advice on the optimal combination for your gear purchase.Extended selection criteria and typical application areas.
Understanding torque, mounting positions, and self-locking.
Self-locking, especially at efficiencies below 50%, can be beneficial (e.g., avoiding the need for a brake, up to 15% cost reduction) but affects overall efficiency. The required output torque (e.g., 10 Nm – 2000 Nm) must be calculated precisely before you buy a worm gear. Permissible mounting positions (M1-M6) should be observed to avoid lubrication issues. For high torques, a high torque worm gear motor.
Typical areas of application: From mechanical engineering to logistics.
Worm gears perform thousands of lifting and lowering movements in automated storage systems. Their compactness and high gear reduction capability make them ideal for mechanical engineering, packaging industry, and logistics – important aspects when buying worm gears for such applications. Example: In packaging machines, gears of size 063 with i=40 are often used for precise movements.
Specific application examples and their special requirements.
A stage technology manufacturer requires a low-noise gear for precise positioning of 2 tons for a rotating stage. Special requirements such as minimal backlash, specific lubricants (e.g., for low temperatures), or protection rating (e.g., IP65) are often crucial when purchasing specific worm gears. ATEK develops custom gears for medical technology with the highest precision requirements. Solutions for applications with hand cranks are also available.Overview of providers and utilize ATEK’s system solution.
Sources of supply in comparison: From MISUMI to classifieds.
Providers like MISUMI often deliver configurable standard gearboxes at short notice. Kramp utilizes a dealer network. The choice of source when purchasing a worm gearbox depends on requirements for customization, consultation, and delivery time. Classified ads can serve for spare parts but carry warranty risks. For complex projects, a manufacturer with direct sales and engineering support like ATEK is recommended if you want to buy a high-quality worm gearbox.
- Compare sources like MISUMI for standard gearboxes, Kramp through dealer networks, or classified ads for spare parts before purchasing a worm gearbox, considering factors such as customization, consultation, and delivery time.
- Leverage the ATEK advantage as a system provider offering complete solutions for entire drive trains (gearboxes, motors, brakes).
- Benefit from ATEK’s modular building block system, which allows for numerous configurations and a reduction in engineering effort.
- Recognize the benefits of custom special solutions that ATEK also develops for small series to meet non-standard requirements.
- Use the online product configurator for a quick basic configuration and, if necessary, access support from ATEK engineers for adjustments.
- For complex projects, select a manufacturer with direct sales and comprehensive engineering support like ATEK, especially if you need to purchase a customized worm gearbox.
The ATEK advantage: System provider for your complete drive train.
ATEK Drive Solutions GmbH offers complete solutions for entire drive trains (gearboxes, motors, brakes) as a system provider. This is based on experience in gearbox and brake construction as well as servo motor expertise. The modular building block system allows for numerous configurations. One example is a servo bevel gearbox with a high-performance servo motor and safety brake as a ready-to-install system, which can reduce engineering efforts by up to 30%.
Recognize custom solutions and the benefits of the configurator.
For requirements such as non-standard output shafts or special coatings (e.g., RAL 9005), ATEK develops custom special solutions, even for small series. The online product configurator assists in the basic configuration when you want to make a worm gear and a quick pre-selection. For adjustments, such as gearboxes with an integrated servo motor, engineers are available. This flexibility is appreciated across industries.Maximize maintenance, lifespan, and optimization potentials.
Oil filling and correct assembly as the basis for long lifespan.
The correct amount and type of oil can extend the lifespan of a worm gearbox by up to 50% – an important point after purchasing a worm gearbox. Although gearboxes often come with lifetime lubrication, checking the oil filling under demanding conditions or after long storage is advisable. The specified assembly position (e.g., M1, M4) ensures lubrication. Incorrect alignment leads to wear (example: M6 instead of M1 assembly).
Regular inspection for maximum reliability and efficiency.
Regular inspections for tightness, noise, or elevated temperature help identify issues early and avoid unplanned downtimes (costs: several thousand euros/hour). A visual check every 500 operating hours can provide insights. ATEK uses robust seals and materials for low maintenance effort. Prevention protects the investment.
The decision to purchase a worm gearbox, significantly influences the performance and reliability of the system. Critical factors are technical specifications (IEC flange, gear ratio), the choice of provider, and maintenance. ATEK Drive Solutions GmbH offers comprehensive drive solutions based on experience and technology. Request a quote for your project if you plan to purchase a worm gearbox, and also inform yourself about gearbox manufacturers in Germany.!
