Discover how ATEK Drive Solutions reduces noise pollution in laboratories and increases efficiency with innovative drive solutions.
Why are quiet motors so important in laboratory equipment?
Quiet motors are crucial for the precision of experiments, as they minimize vibrations and noise that can distort measurement results. They also create a more pleasant work environment, which promotes concentration and productivity. A noise reduction of 10 dB can halve the perceived loudness..
What motor technologies are best suited for quiet laboratory applications?
For quiet laboratory applications, brushless DC motors (BLDC) are very common due to their efficiency and lack of brush noise. Also, specially designed synchronous motors und variable frequency motors (VFM) for centrifuges offer advantages through active noise minimization and optimized speed control.
How does ATEK Drive Solutions ensure that its motors are particularly quiet?
ATEK relies on a system approach, where motor, Gear Boxes, and control are optimally matched. We use high-quality components, precise manufacturing and technologies such as BLDC servo motors.Our modular system also allows for the selection of the quietest configuration for your specific application.
Can ATEK also develop custom quiet motor solutions for specific laboratory equipment?
Yes, one of our core competencies is the development of custom drive solutions, even in small series. We work closely with you to design a quiet motor for your laboratory equipment that is tailored exactly to your performance, size, and noise requirements.
What performance aspects are important besides noise level in a laboratory motor?
In addition to a low noise level, torque, speed precision, efficiency, lifespan and the easy integration into your device are important. Also, the low vibration and compliance with EMC guidelines are crucial for reliable operation in the laboratory.
How much noise reduction is realistically achievable with motors for laboratory equipment?
By using optimized motor technologies such as BLDC and careful system design, significant noise reductions can be achieved. For example, perceived loudness can often be halved (approximately 10 dB reduction).Special housings can additionally reduce the level by 5-10 dB(A)..
Do the quiet motors from ATEK meet relevant standards for laboratory use?
Yes, our motors are designed to meet relevant standards such as EMC standards (e.g., EN 61000) to avoid interference with other laboratory devices. Additionally, we pay attention to material compliance with RoHS and REACH.For special requirements, e.g., in the medical sector, we also offer hygienic designs..
What advantage does ATEK’s modular system offer when selecting a quiet laboratory motor?
Our modular system enables millions of configurations.This allows us to optimally match the motor and Gear Boxes to your specific requirements for performance and noise level. This leads to a more efficient solution and often shorter delivery times, as many components are available from stock.
Ein quiet motor for laboratory equipment is fundamental for precise measurement results and a concentration-promoting work environment; even a reduction of 10 dB halves the perceived loudness..
Modern technologies such as BLDC motors, which can reduce energy consumption by up to 20%,, and a careful system design are keys to quiet and efficient drives in laboratory equipment.
ATEK Drive Solutions offers tailored and modular drive solutions as a system provider, ensuringoptimal noise reduction, high performance, and quick availability for your specific laboratory applications. für Ihre spezifischen Laboranwendungen sicherstellen.Learn all about the latest technologies and benefits of quiet motors in laboratory applications. From minimal vibration to maximum precision – ATEK Drive Solutions offers the ideal solution for your requirements.
In the highly sensitive environment of a laboratory, precision is crucial – and noise is disruptive. ATEK Drive Solutions presents innovative, quiet motors designed specifically for laboratory equipment. Are you looking for the perfect drive solution? Contact us now to get in touch!
Do you need a customized, quiet drive solution for your laboratory equipment?
Request a customized solution now!
Introduction to quiet motors for laboratory equipment.
Whisper-quiet precision: Quiet motors for your laboratory equipment.
Noise in the laboratory affects measurement results and concentration. Quiet motors from ATEK Drive Solutions allow for more precise results and more pleasant working conditions. The accuracy of sensitive experiments suffers from vibrations and noises; a quiet motor for laboratory equipment quiet motor is crucial for valid results. Even a quiet motor can make a big difference here. A noise reduction of 10 dB halves the perceived loudness. Precision and disturbance-free atmospheres are priority; quiet drives, often with low vibration Gear Boxes, ensure experimental accuracy and are a hallmark of high-quality laboratory equipment.
Motor noise influences error rates; silence enhances cognitive performance. The selection of the motor considers more than just decibels:Vibration behavior and integration are central when looking for a quiet motor for laboratory applications. Pipetting robots require extremely quiet drives for precise dosing. These requirements shape our development for each quiet motor for laboratory equipment.A quiet quality motor improves data and work morale. Servo motors with low cogging torque are particularly advantageous in this regard.Applications of quiet motors in laboratory equipment.
Quiet motors in laboratory centrifuges.
Loud motors jeopardize the sample integrity in high-speed centrifuges. Smooth operation is just as important as speed precision here.Micro-hematocrit centrifuges, which often reach speeds up to 12,000 RPM, must operate very quietly, even under varying loads. ATEK develops drives that quiet motor for laboratory equipment ensure the highest performance in such centrifuges.
Drive solutions for laboratory stirrers.
Loud stirrers disrupt long-term experiments. For laboratory stirrers, brushless motors are ideal due to their durability and nearly silent operation, even with viscous media. A stirrer for cell cultures, for example, needs to operate consistently and with low vibration; hence, our, auch bei viskosen Medien. Ein Rührer für Zellkulturen etwa muss konstant und vibrationsarm arbeiten; hierfür sind unsere brushless Gear Boxes are a suitable choice when a quiet motor for laboratory devices is required.
Precision in dosing pumps through quiet motors.
Accurate dosing of reagents is critical. The Lutz B2 Vario motor shows how stepless speed control through quiet BLDC motors increases dosing accuracy.. This is relevant, for example, when conveying aggressive media with pump heads made of PP or PVDF, where a quiet motor for laboratory equipment guarantees precision and reliability.
Quiet compressors for sensitive laboratory environments.
In medical and dental laboratories, a quiet compressor is important for the comfort of staff and patients.. Technologies such as piston and scroll compressors (e.g., from Gentilin) dominate, often as stationary or portable 1 or 2 workstation models. Such a compressor benefits greatly from a quiet motor developed specifically for laboratory equipment.Technologies for quiet motors.
Brushless DC motors (BLDC) as standard.
BLDC motors are common in modern laboratory devices: Electronic commutation eliminates the typical brush fire, wear, and noise,, which increases lifespan and energy efficiency (up to 20%). Their compactness enables smaller devices, ideal for analysis systems that require a quiet motor for laboratory equipment. quiet operation.
- Use of BLDC motors to eliminate brush fire, wear, and noise, making them an ideal quiet motor for laboratory equipment.
- Utilization of synchronous motors with technologies such as SmoothDrive for active noise and vibration minimization, crucial for a quiet motor for laboratory devices.
- Application of variable frequency motors (VFM) for precise speed adjustment and avoidance of resonance frequencies, a feature of high-quality quiet drives for laboratory equipment.
- Importance of constructive measures such as intelligent housing design and damping materials for each quiet motor in laboratory applications.
- Increasing lifespan and energy efficiency (up to 20%) through BLDC technology, an advantage for the quiet motor for laboratory equipment.
- Importance of motor decoupling, e.g. through quiet bevel gear drives, for further noise reduction in a quiet motor for laboratory equipment.
Synchronous motors with innovative noise minimization.
Special synchronous motors such as the ROSLYDE series utilize SmoothDrive technology to actively minimize noise and vibrations, making them suitable for sensitive laboratory environments. Geräusche und Vibrationen aktiv zu minimieren, was sie für sensible Laborumgebungen eignet. They have a reduced holding torque, beneficial in optical inspection systems, and meet standards such as EN 60034 (IP55). These features make them excellent quiet motor for laboratory equipment..
Variable frequency motors for optimized smoothness
Variable frequency motors (VFM) adjust the motor speed precisely, avoid resonance frequencies, and reduce noise when loads vary. In laboratory centrifuges (e.g., DNA extraction), VFMs allow for gentle starting/stopping (200 to over 12,000 RPM), optimizing their function as a quiet motor for laboratory equipment and thereby supporting the quality of laboratory work.
Constructive measures for noise insulation
In addition to motor technology, an intelligent housing design and the use of insulating materials are often crucial for an effective quiet motor for laboratory equipment. Sound-insulating boxes for compressors reduce levels by 5-10 dB(A). Motor decoupling, as seen in our quiet bevel gear drives, is also important to minimize the noise generated by motors in laboratory devices.Selection criteria for quiet motors
Correctly assess the noise level
The lowest decibel value is not always decisive when choosing a low noise motor. The entire frequency spectrum of the noise must be considered, as high frequencies are often perceived as more disturbing than low ones. A motor with 40 dB(A) without whistling may be more pleasant than one with 38 dB(A) with disturbing noises in the range of human speech, especially when it comes to a quiet motor for laboratory equipment. .
- Evaluation of the entire frequency spectrum of noise, as high frequencies are often more disturbing than low – an important aspect when selecting a quiet motor for laboratory equipment.
- Precise tuning of performance parameters such as torque, speed range, and starting behavior to the specific application to find the optimal quiet motor for laboratory devices.
- Consideration of size, mechanical dimensions, shaft geometry, and electrical connections for problem-free integration of the quiet motor for laboratory equipment.
- Ensuring compliance with relevant EMC standards (e.g., EN 61000-6-2, EN 61000-6-3) to prevent interference with other devices by the quiet motor for laboratory equipment.
- Checking for material compliance (RoHS/REACH) and, if necessary, specific certifications for medical technology, such as in the case of hygienic motors, which can also serve as a quiet motor for laboratory equipment.
Adjust performance parameters to the application
Torque, speed range, and starting behavior must fit precisely to the application, to avoid oversizing and unnecessary noise generation when a quiet motor for laboratory equipment is chosen. A mixer for viscous samples requires high starting torque, a centrifuge high speeds. A micro gear motor has different requirements, even when designed as a quiet drive for laboratory applications.
Consider size, configuration, and integration
The mechanical dimensions, shaft geometry, and electrical connections are fundamental for successful integration. A replacement motor must not only be quieter but also precisely meet mounting points and performance data, especially when it comes to a specialized quiet motor for laboratory equipment. Modular systems provide the necessary flexibility for the integration of such low-noise motors.
Ensure certifications and standard compliance
Compliance with EMC standards (e.g., EN 61000-6-2, EN 61000-6-3) is important to avoid interference with other devices. Material compliance (RoHS/REACH) and, if necessary, specific certifications for medical technology, such as in our hygienic motors, should be considered when choosing a quiet motor for laboratory equipment to meet the highest standards.ATEK Drive Solutions: Your partner for whisper-quiet drive technology in the laboratory
Utilize system competence for the entire drive chain
ATEK Drive Solutions offers as a system provider the expertise for the complete industrial drive chain – from gear boxes to brakes to modern servo motors. This integrated view allows for perfectly matched components that minimize friction losses and noise generation, such as quiet servo motors with precision planetary gear drives that serve as the basis for a quiet motor for laboratory equipment. .
Benefit from modular variety to custom solutions
Our modular system allows millions of configurations for specific requirements in the laboratory field, such as customized bevel gear boxes for compact analytical devices. This flexibility and short delivery times due to large inventories (almost 500,000 parts) are an advantage when searching for a suitable quiet motor for laboratory equipment or other quiet drive solutions for laboratory devices.
Implement custom developments for unique laboratory requirements
ATEK’s strength also lies in the development of custom special solutions, even for small series. In collaboration with users, drives are created that are quiet and optimally effective, e.g., an integrated drive for a diagnostic device, similar to the requirements of a stainless steel IEC motor, but designed as a specific quiet motor for laboratory equipment .
Receive comprehensive consulting and support for optimal drive design
A team of experienced engineers provides comprehensive technical consultation for choosing the right quiet motor. Support is provided from the idea to implementation, e.g., in torque calculations or selection of the appropriate IP67 classified servo motor as a quiet motor for laboratory equipment.
A quiet and precise drive is central to modern laboratory devices and influences work quality and well-being. ATEK Drive Solutions is a partner for innovative, customized solutions, especially when it comes to a quiet motor for laboratory equipment. that meets the highest demands.
