Maximum precision, minimal noise: ATEK Drive Solutions for smooth operations behind the scenes.
What noise levels are typically required and achievable for geared motors in stage automation?
In stage automation, extremely low noise levels are crucial, often below 30 dB(A) for sensitive applications. ATEK achieves values well below 40 dB(A) under load, sometimes even quieter through special designs and lubricants that reduce noise by up to 8 dB additionally .
How does ATEK ensure the precision and positioning accuracy of its drives for the stage?
ATEK relies on high-precision components such as servomotors with high-resolution encoders (accuracy up to ±0.01 degrees) and low-backlash or backlash-free gearboxes. This enables exact control of stage elements in the submillimeter range, which is essential for seamless scene changes.
Which types of gearboxes are particularly suitable for low-noise applications in stage technology?
For maximum quietness, worm gears are often a good choice, even though they have a lower efficiency. Alternatively, precisely manufactured planetary gears provide good load distribution and can be very quiet. Also, bevel gears with special toothings (e.g. spiral bevel or hypoid gear) are used by ATEK for noise-optimized solutions .
Can ATEK develop custom geared motors for specific requirements in stage automation?
Yes, a core competency of ATEK is the development of custom special solutions, starting from a quantity of 1.. Thanks to our modular system and decades of experience, we can tailor drive solutions precisely to the individual needs of stage automation, whether for particularly tight spaces or special performance requirements.
What role does ATEK’s modular system play in configuring drives for stage technology?
ATEK’s modular system allows for millions of configuration options.This means we can optimally combine gearboxes, motors, and brakes to realize tailor-made and efficient drive solutions for stage automation, including fast delivery times due to high parts availability.
How does ATEK assist customers in selecting the right low-noise geared motor?
ATEK offers comprehensive technical consulting and close customer relations.Our experts analyze the specific application requirements – from torque and speed to environmental conditions and installation situation – to design the optimal low-noise geared motor and thus avoid oversizing.
What lifespan and reliability can I expect from ATEK geared motors in stage automation?
ATEK drives are designed for high operational safety and longevity even under continuous load. Our systems are designed for over 20,000 operating hours and achieve a reliability of over 99.9%, which is crucial for critical stage applications.
Low-noise geared motors are essential for stage automation , to ensure an uninterrupted performance. ATEK solutions can lower noise levels to, um eine störungsfreie Darbietung zu sichern. ATEK-Lösungen können Geräuschpegel auf below 38 dB(A) and additionally reduce it by up to 8 dB through special measures. In addition to quiet operation,.
maximum precision (up to ±0.01 degrees) and reliability (>20,000 operating hours) und are crucial. ATEK combines optimized gearbox designs with modern servo technology. ATEK offers, as a system provider,
ATEK bietet als Systemanbieter individual drive solutions through a modular system (millions of configurations) and the development of custom special gearboxes starting from a quantity of 1, ideal for the specific requirements of stage technology.Discover how low-noise geared motors from ATEK Drive Solutions are revolutionizing stage automation and ensuring a perfect sound experience.
In the world of stage automation, precision and smooth operation are critical. Our low-noise geared motors offer the ideal solution for demanding applications. Do you need a custom drive solution? Contact us at ATEK Drive Solutions.
Are you planning a stage project and need whisper-quiet drive technology?
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Introduction to low-noise geared motors for stage automation.
For the immersive experience of a stage performance, minimizing operational noise is crucial. Loud drives can be disruptive; target levels below 30 decibels are common. A low-noise geared motor is central for smooth operations in stage automation without affecting the performance. Precision is equally important, such as in scene changes or positioning lift platforms in
stage technology. . A 10m turntable requires positioning within fractions of a degree.High-resolution encoders and low-backlash gearboxes ensure this accuracy. ServomotorsServomotoren contribute to precise control.
The invisible perfection of quiet drives
The quietness of the components is a key factor. Ein quiet geared motor (e.g. lift platform with 35 dB(A)), often a specially noise-optimized drive, enables undisturbed enjoyment of art.
Millimeter work for magical moments
Precise positioning in the submillimeter range is required for seamless scene changes in stage technology.Precision geared motors enable this.
Reliability when the curtain falls
A reliability of over 99.9% is necessary for critical stage applications, especially for drives in stage automation. ATEK systems are designed for continuous operation and peak loads.Requirements for geared motors in stage automation
Drives in stage technology, and here specifically a low-noise geared motor for stage automation, must meet diverse requirements. A spotlight robotic arm needs smooth, precise, inaudible movements. Quiet operation is a priority. Worm gears with optimized toothing can reduce operational noise to below 40 dB(A), an aspect for quiet brakes..
Precision is equally central. Incorrectly positioned sets can impair the effect. Servomotors with high-resolution encoders (accuracy ±0.01 degrees) and backlash-free gearboxes are often preferred for precise applications in stage automation. Reliability is critical; robust designs ensure over 20,000 operating hours, like with quiet bevel gears..
Compact design is important in constrained spaces, a common criterion for geared motors in stage automation.. Optimized designs offer maximum performance in the smallest space (e.g. motor for small turntable: 150x100x100 mm). Safety aspects (emergency stop, EN 61508) are integrated into drive systems. Whisper operation for undisturbed performances
The goal is a noise level below the perception threshold, e.g. <30 dB for sensitive applications in stage technology.
Ziel ist ein Geräuschpegel unter der Wahrnehmungsgrenze, z.B. <30 dB für sensible Anwendungen in der Bühnentechnik.
Accuracy that makes the difference
For perfect transitions, repeat accuracy in the submillimeter range is required, a core requirement for a precise geared motor for stage automation..
Stability in continuous operation
Low-noise drive systems for stage automation are designed for thousands of cycles and long-term operation (>15,000 hours).Technologies for noise reduction in geared motors
Quiet operation in geared motors, a main feature of a low-noise geared motor for stage automation, is achieved through combinations of technologies. The gearbox type is fundamental: worm gears are often quiet (efficiency 70-80%). Bevel gears with spiral toothing or precise planetary gears offer a compromise. Special grinding processes for gears can reduce noise by up to 5 dB(A), relevant for the automation industry..
- Choice of gearbox type: worm gears for maximum quietness, alternatively bevel or planetary gears for the without affecting the performance..
- Special grinding processes for gears: reduction of up to 5 dB(A).
- Use of quiet motor types: Brushless DC motors (BLDC) or servomotors as quiet drives..
- Optimized motor control: Minimization of vibrations and noise (reduction by 3-6 dB(A)).
- Constructive measures: encapsulation and vibration damping for low-noise geared motors..
- Use of high-quality lubricants: Longer lifespan and often quieter operation.
- Integration into systems: Servo-geared motors with fieldbus for combined benefits in the . A 10m turntable requires positioning within fractions of a degree..
Brushless DC motors (BLDC) or servomotors are quieter and allow for fine control, minimizing vibrations. Optimized control can reduce noise by 3-6 dB(A). Encapsulation, vibration damping, and high-quality lubricants (>10,000 hours lifespan) are additional measures to achieve a whisper-quiet gear motor. A servo gear motor with fieldbus integrates these advantages.
The right gear selection for silence
worm gears are often the quietest; ground planetary gears offer high power density at low noise, ideal for demanding stage automation.
Motor control as the key to quietness
Modern servomotors with optimized control are significantly quieter (often 5-10 dB quieter) than older concepts, making them an excellent choice for low-noise drives in stage technology.
Sound insulation through design and material
Thoughtful encapsulation and vibration dampers can further reduce sound radiation, making the gear motor even quieter for use in stage automation.Selection criteria for noise-reduced gear motors
Choosing the optimal low-noise geared motor for stage automation requires careful application analysis. Torque and speed are basic parameters (stage curtain >100 Nm, prop 10 Nm). Operating mode affects design and lifespan. Experts assist in the selection of the gear motor..
Ambient conditions (temperature, dust, humidity) are relevant. Appropriate protection class (e.g. IP65) is important for the longevity of a drive in demanding stage technology. Installation situation and, if necessary, a brake gear motor must be checked. TCO consideration (energy, maintenance over e.g. 15 years) is advisable for every drive in stage automation..
Define performance to measure
Precise design of the gear motor for the specific application in stage automation avoids oversizing, saving costs and energy (up to 15% energy costs).
Consider environmental influences
Noise-optimized drives for stage automation are designed for temperature ranges of -20°C to +50°C and various environmental influences.
Optimize integration and space requirements
Modular systems enable tailored solutions for gear motors in stage automation, even in tight spaces (volume reduction of up to 20%).Providers and examples of noise-reduced gear motors
ATEK Drive Solutions GmbH is a system provider for the industrial drivetrain. The modular system allows for millions of configurations for noise-reduced gear motors, ideal for the diverse requirements of the without affecting the performance.. Example: Servo bevel gear with brake and motor as a unit achieves <38 dB(A) under load.
- ATEK as a system provider focused on the industrial drivetrain and solutions for stage automation..
- Extensive modular system for millions of drive configurations, including many quiet gear motors..
- Specialization in optimizable bevel, planetary, and worm gears for quiet drive solutions..
- Development of custom special solutions, starting from a quantity of 1, for the perfect noise-reduced gear motor..
- Exemplary quiet solutions for stage technology: Servo bevel gear (<38 dB(A)) and worm gear motor (<35 dB(A)).
- Close collaboration with customers and comprehensive technical consulting for drives in stage automation..
- Combining gear manufacturing experience with modern servo technology for optimal noise-reduced gear motors for stage automation..
Core competencies are optimizable bevel, planetary, and worm gears. Strength lies in custom special solutions starting at a quantity of 1 (e.g. encapsulated miniature bevel gear), to deliver the perfect quiet gear motor for every stage automation. The focus is on close collaboration and technical consulting, even compared to providers like Siemens or SEW-Eurodrive.
ATEK: Your partner for quiet system solutions.
ATEK combines gear manufacturing experience with modern servo technology and modular systems (>2 million variants) to create optimal noise-reduced gear motors for stage automation.
Tailored drives for every stage.
Strength lies in the development of custom special solutions that excel as quiet drives in stage technology (e.g. ultra-flat bevel gear for floor flap).
Practical application examples.
Example: A noise-reduced worm gear motor for a stage automation application such as a slowly, silently rotating platform (up to 500 Nm, <35 dB(A)).Conclusion and outlook.
A quiet stage automation requires a deep understanding of applications and precise coordination of the drive elements. The selection of the appropriate gear motor (design, motor, environment) is crucial for success. ATEK achieves noise reductions of up to 8 dB with hypoid gears and special lubricants, making the noise-reduced gear motor for stage automation even more effective.
The development of drive technology for stage automation is moving towards a stronger integration of sensors and intelligent controls for proactive maintenance and optimization. Future drives, especially noise-reduced gear motors for stage automation, could independently adjust parameters for particularly quiet operation. ATEK Drive Solutions is shaping this and provides solutions for quieter stages.
The essence of quiet stage technology
The careful coordination of motor, gear, and control to the specific application in stage automation is crucial for noise minimization and reliability of every drive.
A look into the future of drive technology
Future innovations in drive technology for stage automation will include smarter, self-optimizing drives and more energy-efficient systems for nearly silent precision.
Ein low-noise geared motor for stage automation is the guarantee for uninterrupted performances. ATEK offers expertise and products for a whisper-quiet performance in the . A 10m turntable requires positioning within fractions of a degree.. Contact us for individual consulting on your next drive project in stage automation..
