Here’s how to choose the optimal Gear Box for your three-phase motor – including tips and tricks!
Why is it crucial to select the right Gear Box for a three-phase motor?
The correct Gear Box selection is critical for the optimal performance and efficiency of your three-phase motor. It enables the precise adjustment of speed and torque to the specific requirements of your application, resulting in energy savings and a longer lifespan of the components.
What advantages does combining a three-phase motor with an ATEK Gear Box offer?
The combination offers significant advantages: You benefit from a more efficient power transmission, which lowers energy costs, a longer lifespan of the drive unit, and the possibility to reduce operating costs by up to 20%. ATEK also offers. ATEK bietet zudem tailored solutions.
What types of Gear Boxes does ATEK offer for three-phase motors?
ATEK offers a wide range, including bevel Gear Boxes (gear bevel, servo bevel Gear Boxes), planetary Gear Boxes, worm Gear Boxes, and special Gear Boxes.The selection depends on your application, e.g. bevel Gear Boxes for direction changes or planetary Gear Boxes for high torques in a compact space..
How does ATEK ensure fast delivery times for Gear Box and three-phase motor combinations?
ATEK ensures fast delivery times through a comprehensive stock of about 400,000-500,000 individual parts and a modular system.This allows for quick configuration and delivery even of custom Gear Box solutions for three-phase motors.
What does the service factor (fB) mean in Gear Box selection for three-phase motors?
The service factor (fB) considers dynamic loads and impact loads in your application. An fB of 1.5, for example, means that the Gear Box is designed to handle peak loads that are 50% above the rated load , ensuring the reliability and lifespan of the Gear Box.
Can ATEK also deliver custom special Gear Boxes for three-phase motors in small series?
Yes, ATEK specializes in the development and manufacturing of custom special Gear Boxes for three-phase motors, even in small series.This allows for optimal solutions when standard products are insufficient, such as for specific installation situations or performance requirements.
How do modern ATEK Gear Boxes for three-phase motors contribute to energy savings?
Modern ATEK Gear Boxes, such as optimized bevel Gear Boxes, achieve higher efficiencies through improved gear geometries and low-friction bearings. In combination with an efficient three-phase motor, energy savings of up to 30% can be achieved compared to older technologies. What support does ATEK offer in selecting the right Gear Box for my three-phase motor?
Welche Unterstützung bietet ATEK bei der Auswahl des passenden Getriebes für meinen Drehstrommotor?
ATEK offers comprehensive technical consulting and support in the design and optimization of your drive system. Our experts help you find the perfectly matching Gear Boxes for your three-phase motor and your specific application, supported by our online product configurator..
Die Correct coordination of Gear Box and three-phase motor is fundamental for maximum efficiency and performance of your machines, leading to significant energy savings. ATEK Drive Solutions offers as a system provider
high-quality, often custom Gear Box solutions for three-phase motors, which are made possible by a modular system allowing quick delivery times and can reduce the cycle time of applications by up to 15%. Modern Gear Box technologies, as implemented by ATEK, focus on können.
Moderne Getriebetechnologien, wie sie ATEK einsetzt, fokussieren auf energy efficiency (up to 30% savings),digitalization for predictive maintenance and miniaturization to optimally serve even the most demanding industrial applications. Learn everything about selecting, configuring, and the benefits of Gear Boxes for three-phase motors. Optimize your drive systems and increase your efficiency!
Three-phase motors are the workhorses of many industrial applications. However, only in combination with the right Gear Box do they unleash their full potential. Do you need help selecting the right Gear Box for your three-phase motor? [Contact us](/contact) – we would be happy to advise you!
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Understanding the basics: optimally combining Gear Boxes and three-phase motors.
Erfahren Sie alles über die Auswahl, Konfiguration und Vorteile von Getrieben für Drehstrommotoren. Optimieren Sie Ihre Antriebssysteme und steigern Sie Ihre Effizienz!
Drehstrommotoren sind das Arbeitspferd vieler industrieller Anwendungen. Doch erst in Kombination mit dem richtigen Getriebe entfalten sie ihr volles Potenzial. Benötigen Sie Unterstützung bei der Auswahl des passenden Getriebes für Ihren Drehstrommotor? [Kontaktieren Sie uns](/contact) – wir beraten Sie gerne!
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Grundlagen verstehen: Getriebe und Drehstrommotoren optimal kombinieren
The optimal coordination of the three-phase motor and the Gear Box is a crucial factor for the performance and efficiency of machines. This article highlights how to achieve the best combinations of Gear Boxes for three-phase motors and the advanced solutions ATEK Drive Solutions offers for this.
Understanding the basics: optimally combining Gear Boxes and three-phase motors.
The necessity of torque and speed adjustment
Many industrial applications require specific Gear Boxes for three-phase motors, to precisely adjust torque and speed – a task that three-phase motors alone often cannot fulfill. A typical example is a packaging machine, which requires high starting torque at the same time as low operating speed, achieved through a Gear Box ratio of, for example, 10:1.
Advantages of the proper Gear Box combination
Selecting the optimal Gear Box for a three-phase motor leads to significant advantages: it saves energy through more efficient power transmission, prolongs the lifespan of the entire drive unit – consisting of motor and Gear Box – due to lower mechanical stress, and can reduce operating costs by up to 20%.
Fields of application in the industrial sector
Typical fields of application for such optimized drive solutions with Gear Boxes and three-phase motors can be found in conveyor technology, where heavy loads need to be moved precisely, as well as in general mechanical engineering, which requires specific movement processes. ATEK, for example, supplies special hygienic design Gear Boxes that are ideally suited for use in the food industry.Mastering the selection: finding the right Gear Box for three-phase motors
Fundamental types of Gear Boxes and their properties
When selecting a Gear Box for three-phase motors different types of Gear Boxes play a role. Spur, worm, and planetary Gear Boxes each have specific advantages: Spur Gear Boxes impress with high efficiencies (often over 95%), while worm Gear Boxes allow for high ratios in a compact design. Detailed information can be found in our Gear Box overview..
- Understanding the fundamental types of Gear Boxes: spur, worm, and planetary Gear Boxes.
- Consideration of specific characteristics: spur Gear Boxes for high efficiencies (>95%), worm Gear Boxes for high ratios and compact design.
- Selection based on crucial parameters: gear ratio and output torque for the three-phase motor Gear Box..
- Calculation of the service factor (fB) to account for impact loads (e.g., fB 1.5 for 50% higher loads in the Gear Box design for the three-phase motor).
- Evaluation of the manufacturer regarding experience and modular systems for Gear Box and three-phase motor combinations..
- Influence of the manufacturer’s inventory on delivery times and customization options for the chosen Gear Box for the three-phase motor..
- Ensuring rapid deliveries of configured Gear Boxes, especially for complex Gear Boxes for three-phase motors, through manufacturers like ATEK (about 500,000 individual parts).
Crucial parameters for the design
Among the most important selection parameters for the design of a Gear Box for a three-phase motor are the required gear ratio, the required output torque, and the service factor (fB). A service factor of, for example, 1.5 means that the Gear Box is designed for impact loads that are 50% higher than the rated load of the drive.
The influence of the manufacturer on quality and availability
The manufacturer’s experience, the offer of modular systems, and comprehensive inventory are critical for the delivery times and customization options of Gear Boxes for three-phase motors. ATEK, for example, ensures fast deliveries even for custom configured Gear Box solutions for three-phase drives through a stock of around 500,000 individual parts.Covering special applications: targeted use of appropriate Gear Box type
Worm Gear Boxes: Compact and self-locking.
For special applications with three-phase motors, worm Gear Boxes are often the ideal choice when high ratios need to be realized in very compact spaces and self-locking is desired. This is, for example, the case in load securing in hoists, where ratios of up to 100:1 can be achieved with this type of Gear Boxes for three-phase motors.
- Use of worm Gear Boxes as compact Gear Boxes for three-phase motors when high ratios (up to 100:1) and self-locking (e.g., for load securing) are needed.
- Utilization of planetary Gear Boxes for high power density and the transmission of high torques in compact form, often as part of a three-phase motor Gear Box.-unit.
- Consideration of planetary Gear Boxes for long, maintenance-free operating times (e.g., up to 30,000h) in demanding fields such as robotics and medical technology, where reliable Gear Boxes for three-phase motors is required.
- Possibility of developing custom special Gear Boxes when standard solutions are insufficient for the combination of Gear Boxes and three-phase motors not sufficient.
- Adjustment of special Gear Boxes also for small series, to meet specific requirements on the Gear Box for the three-phase motor. to fulfill.
- Potential for performance enhancement through tailored solutions; for example, a custom Gear Box developed by ATEK for a three-phase motor reduced the cycle time of an application by 15%.
Planetary Gear Boxes: High power density for demanding tasks
Planetary Gear Boxes are another important category of Gear Boxes for three-phase motors. They are characterized by the ability to transmit high torques in a very compact design. Manufacturers like igus® offer planetary Gear Box types that allow up to 30,000 hours of maintenance-free operation, ideal for demanding fields such as robotics and medical technology. More information can be found at Gear Boxes with motor flange..
Custom special solutions: When standard is not enough
When standard-Gear Boxes for three-phase motors does not meet the specific requirements of an application, we at ATEK develop tailored special gearboxes. Such custom gearbox solutions can also be realized for small series. An example of this is a special gearbox developed by ATEK in combination with a servomotor for a machine tool, which was able to reduce the cycle time by a remarkable 15%.Shaping the future: Leveraging trends in gearboxes for three-phase motors
Energy efficiency as an important aspect
A central trend in modern Gear Boxes for three-phase motors is the increase in energy efficiency. By optimizing gear geometries and using low-friction bearings in gearbox designs, higher efficiency levels are achieved, contributing to sustainability. For example, a modern bevel gearbox in conjunction with a three-phase motor can save up to 30% energy compared to older worm gears.
Digitalization and predictive maintenance
The digitalization within the framework of Industry 4.0 also opens up new opportunities for gearbox three-phase motor systems . Integrated sensors enable continuous condition monitoring and allow predictive maintenance. This effectively prevents unplanned downtime because wear phenomena in the gearbox or motor are detected early.
Miniaturization and lightweight construction for new possibilities
Another significant trend is the miniaturization and lightweight construction of Gear Boxes for three-phase motors. The goal is to develop increasingly compact gearboxes that deliver the same or even higher power density. This is achieved through the use of new materials such as high-strength plastics or special aluminum alloys. This development opens up new application fields, for example in mobile robots, where a significant weight reduction of the drive unit is advantageous.
The careful selection of the appropriate gearbox for your three-phase motor is the key to optimizing your drive solutions. Sound expertise and collaboration with an experienced partner like ATEK are crucial for success. For personalized advice on how to increase your productivity with the right gearbox-motor combination, we are always available to assist you.
