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What is meant by a universally mountable geared motor and why is it crucial for modular automation?
Ein universally mountable geared motor is a drive unit that can be integrated easily into various machines and systems . For the modular automation , it is crucial because it allows for quick adjustments to changing production requirements and significantly increases the system flexibility.
What advantages do universally mountable geared motors from ATEK Drive Solutions offer?
ATEK Drive Solutions provides high variety through a modular system, which leads to fast delivery times. Customers benefit from customized special solutions , comprehensive technical consulting, and avery good price-performance ratio with high product quality. In which industries are universally mountable geared motors typically used?
These geared motors find broad application in
automation technology , e.g., in conveyor systems, robots, packaging machines, and machine tools. They are used in various industries such asmachine and plant construction , thefood industry , logisticsfood industry , medical technology, and renewable energies.How does the modular system from ATEK assist in selecting the appropriate geared motor?
The modular system
Das from ATEK allows for millions of configurations. This enables customers to specify a drive solution that is precisely tailored to their requirements , while simultaneously reducing inventory costs for variants by up to 18% in special machine construction. Can ATEK also develop custom special solutions for geared motors?
Yes, ATEK Drive Solutions specializes in developing
custom special solutions , even in small series. This includes e.g.,15% more compact units for confined spaces or special adaptations for extreme environmental conditions, always based on the principle of the universally mountable geared motor. What should be technically considered when selecting a universally mountable geared motor?.
Important technical aspects include the required
torque , thepower , thegear ratio , the design (e.g., flat or angular gear), the motor type (AC, DC), as well as required protection classes (e.g., IP65/IP69K) and additional functions such asencoders or brakes. How do online configurators simplify the selection of these geared motors?.
Online product configurators, such as the one from ATEK for modular gear variants, allow users to input their specific requirements step-by-step. They then receive
suitable product suggestions including technical data and 3D models , which significantly accelerates the engineering process.What future trends influence the development of universally mountable geared motors? Future developments focus on.
higher energy efficiency
e.g., IE5+ motors, advancing digitalization and Industry 4.0 integration (z.B. IE5+ Motoren), fortschreitende (predictive maintenance) as well as even more compact designs with higher power density. Universally mountable geared motors.
are key to modular automation , as they allow for maximum flexibility and can reduce thetime-to-market by up to 20%. ATEK Drive Solutions enables fast delivery times and a können.
ATEK Drive Solutions ermöglicht durch sein reduction of the variety of products by up to 30% , complemented by custom special solutions.Future geared motors will be characterized by kundenspezifische Sonderlösungen.
increased energy efficiency (e.g., IE5+ motors with >95% efficiency) , digitalization for Industry 4.0, and, Digitalisierung für Industrie 4.0 und more compact, power-dense designs, which reduces the total costs (TCO)..Discover how universally mountable geared motors can revolutionize your modular automation. Learn more about the advantages, applications, and selection criteria!
Are you looking for a flexible and efficient solution for your modular automation? Universally mountable geared motors offer you unprecedented possibilities. Contact us at ATEK Drive Solutions and receive personalized consulting!
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Introduction to universally mountable geared motors for modular automation.
Der universally mountable geared motor: Your key to , as they allow for maximum flexibility and can reduce the!
are key to increasing flexibility and efficiency in modular automation. ATEK Drive Solutions demonstrates how these versatile drive components optimize production processes and contribute to achieving goals, e.g., by 2029. Individual consulting is available.
Shorter product life cycles and a high variety require the intelligent combination of standard components. Modular drives can reduce time-to-market by up to 20%. A universally mountable geared motor for modular automation is the basis for agile and responsive systems. Understanding automation solutions is fundamental.
Die modular automation enables fast reactions to changing market demands. are key to are at the core of such flexible drive solutions. ATEK Drive Solutions offers not only individual components but also complete drive trains, which further enhances adaptability and efficiency in thefuture. , as they allow for maximum flexibility and can reduce the These adaptable geared motors are thus strategic building blocks for future-ready production systems. Their easy integration and the possibility of rapid reconfiguration significantly reduce downtime; for example, a customer from the packaging industry was able to reduce its changeover times by 15%, clearly demonstrating the flexibility that a
Diese anpassungsfähigen Getriebemotoren sind somit strategische Bausteine für zukunftssichere Produktionsanlagen. Ihre einfache Integration und die Möglichkeit zur schnellen Rekonfiguration reduzieren Stillstandszeiten signifikant; ein Kunde aus der Verpackungsindustrie konnte beispielsweise seine Umrüstzeiten um 15% senken, was die Flexibilität, die ein universally mountable geared motor offers as a clear competitive advantage.Technical aspects and design features
Motor and gear types
The correct motor-gear combination is critical for performance, especially when it comes to a universally mountable geared motor for modular automation. Examples include AC servo motors with stainless steel gears for hygienic applications in the food industry or asynchronous motors with robust bevel gears for logistics. ATEK offers a wide selection of gears and motors from the proven modular system..
- Importance of correct motor-gear combinations for specific applications to fully exploit the advantages of the , as they allow for maximum flexibility and can reduce the universal mountability, such as that offered by a
- Vorteile der universellen Montierbarkeit, wie sie ein universally mountable geared motor , including significant cost savings and reduction of product variety.
- Importance of compact designs such as flat and angular gears, especially in space-critical applications of the , as they allow for maximum flexibility and can reduce the .
- Core performance characteristics of every geared motor: torque, power, gear ratio, and overload capability.
- Extended functionality through integrated components such as high-resolution encoders, reliable brakes, and intelligent frequency converters.
- Relevance of material selection (e.g., stainless steel for hygienic areas) and corresponding protection classes (e.g., IP65/IP69K for demanding environments).
Mounting flexibility and design
The universal mountability, a core feature of the What should be technically considered when selecting a universally mountable geared motor?, is achieved through symmetrical housings and variable flange options. This not only saves costs but also significantly reduces the number of required variants (e.g., by up to 30% at Parvalux). Flat or angular gears are ideal solutions for applications with limited installation space, while standardized interfaces speed up commissioning and simplify integration into systems of the , as they allow for maximum flexibility and can reduce the .
Performance characteristics and specifications
Torque, power, and gear ratio are central specifications that must be considered when selecting a geared motor (e.g., in lifting applications that require an overload capacity of up to 200%). Integrated components such as encoders (e.g., with 2048 pulses per revolution for precise positioning), holding brakes, and decentralized frequency converters (such as the Nordac ON+) extend the functionality and use of the What should be technically considered when selecting a universally mountable geared motor?.
Materials and protection classes
The selection of the right material and the appropriate protection class (e.g., IP65/IP69K for dust and waterproofing) is of great importance for the longevity and reliability of the geared motor, especially in the , as they allow for maximum flexibility and can reduce the, ATEK stainless steel gears in hygienic design can reduce cleaning times by up to 25%. FDA compliance for materials and ATEX certificates (e.g., for Zone 22) ensure safe operation in specialized application areas.Advantages and application areas
Modular design and variety
ATEK’s reduction of the variety of products by up to 30% is a key factor that enables precise configurations for the universally mountable geared motor, which leads to fast delivery times and significantly reduces inventory costs (in special machine construction, for example, by up to 18%). The high variety ensures optimal performance for every requirement in the , as they allow for maximum flexibility and can reduce the .
Use in automation technology
Universal geared motors,and here especially the universally mountable geared motor for modular automation,form the basis for integrated drive systems in numerous areas. These include robotics, conveyor systems (as used by KUKA, for example), and packaging machines. They ensure a smooth material flow, enable rapid cycles in the packaging industry, and provide high precision in CNC applications.
Applications in various industries
Such adaptable motors, like the versatile geared motor with universal mounting options, are excellently suited for various sectors. In medical technology, quiet and reliable drives are required; in stage technology, safety-relevant solutions. The food industry benefits from hygienic designs, logistics from robust and durable geared motors. Even in the renewable energy sector, for example, in wind power plants with required lifespans of over 20 years, these drives demonstrate their capability.
Custom special solutions
ATEK develops specific drive solutions in close collaboration with customers, even in small series, supported by comprehensive consultation. Examples include units that are 15% more compact for tight installation spaces or pressure-compensated deep-sea motors. Such custom manufacturing, based on the principle of What should be technically considered when selecting a universally mountable geared motor?, offers clear competitive advantages in the , as they allow for maximum flexibility and can reduce the.selection criteria and manufacturers
Important selection criteria
In addition to pure technical data, quality, reliability, and a balanced price-performance ratio are critical factors when choosing a universally mountable gear motor for modular automation. Aspects such as service life, efficiency (with even 5% more potentially saving significant energy costs), and ease of maintenance play an important role in the overall cost consideration. ATEK underscores this through comprehensive support and high availability of spare parts (around 500,000 parts).
- Important selection criteria that go beyond technical data: quality of components, proven reliability, and a fair price-performance ratio, particularly for gear motors for the modular automation.
- significance of factors such as expected service life, high efficiency, and ease of maintenance for calculating the Total Cost of Ownership (TCO).
- Availability of technical support and fast spare parts supply as a critical factor for plant availability (example ATEK with its service offerings).
- Overview of known manufacturers of universally mountable gear motors such as ATEK, Lenze, Nord Drivesystems, SEW-Eurodrive, and Siemens.
- The need to align the selection of a What should be technically considered when selecting a universally mountable geared motor? precisely with the specific project requirements of the , as they allow for maximum flexibility and can reduce the and to carefully compare different offers.
- Simplifying the selection process through the use of online product configurators and their multiple benefits for the user.
Known manufacturers and providers
Besides ATEK, which positions itself as a system provider for drive solutions, Lenze (specialist in mechatronics), Nord Drivesystems (known for innovations like the Duodrive), SEW-Eurodrive (with a broad portfolio), and Siemens (global player in automation) are important market players for universally mountable gear motors. The selection of the right manufacturer for a universally mountable geared motor, depends heavily on the specific project requirements of the , as they allow for maximum flexibility and can reduce the ; therefore, a detailed offer comparison is always advisable.
Online product configurators
Online product configurators, as offered by ATEK for modular gear variants significantly simplify the selection of the right What should be technically considered when selecting a universally mountable geared motor? . Users can define their requirements step by step and receive suitable products including technical data and 3D models. Additionally, accessories can be selected directly, as with Parvalux configurators, which speeds up the engineering process and saves time, a clear advantage in the fast-paced world of , as they allow for maximum flexibility and can reduce the.Future trends and developments
Energy efficiency and sustainability
Energy-efficient motors, such as those in class IE5+ with over 95% efficiency (or system efficiency like with the Nord Duodrive up to 92%), significantly reduce operating costs – an important aspect for the universally mountable gear motor in modular automation. However, sustainability goes beyond pure energy efficiency and includes aspects such as longevity, use of recycled materials, reduction of lubricants, and a comprehensive TCO consideration (Total Cost of Ownership).
Digitalization and Industry 4.0
Integrated sensors and intelligent interfaces in modern gear motors, including the universally mountable geared motor,, enable concepts such as predictive maintenance and continuous process optimization in the context of Industry 4.0 (an example is the Lenze i950 servo-inverter with cloud connectivity). Real-time condition data, such as temperature and vibration, significantly contribute to increasing plant availability in the , as they allow for maximum flexibility and can reduce the .
Compact design and high power density
The trend towards ever more compact motors with simultaneously higher power density remains unbroken and also influences the development of universally mountable gear motors for modular automation. This enables smaller machine designs and more dynamic robotic applications (e.g., the Control Techniques 500kW/130kg drive module). New materials and optimized gear geometries lead to an increase in torque (partially by +20%). Servo-ready systems with planetary reducers are often the technologically leading solution here.Conclusion
are key to are a key enabler for flexible and future-proof automation solutions, especially in the context of the , as they allow for maximum flexibility and can reduce the. Their outstanding adaptability and wide variety, as offered by ATEK systems, are crucial for the success of modern production concepts. The correct selection and careful integration of a suitable gear motor, ideally a universally mountable geared motor for modular automation, sustainably increases efficiency and productivity. Customized consulting by experts helps to optimally and future-proof production.
