Maximum precision and reliability for packaging stop functions – ATEK Drive Solutions
What is a high-cycling brake and why is it crucial for packaging machines?
A high-cycling brake is designed for extremely frequent, precise stopping operations in packaging systems. It is crucial for high cycle rates, minimal downtime und consistent product quality.
What types of high-cycling brakes does ATEK offer for packaging stop functions?
ATEK offers a wide range, including electromagnetic, pneumatic, and spring-loaded brakes. These are available as disc or drum brakes to meet specific requirements for reaction time, holding force, and fail-safe functions .
How does ATEK assist in selecting the right high-cycling brake for my packaging application?
ATEK provides detailed technical consulting and uses an accurate analysis of your load requirements (braking torque, cycle frequency, ambient conditions) to design the suitable brake thus ensuring durability and efficiency. sicherzustellen.
Are ATEK’s high-cycling brakes suitable for special requirements such as hygiene or harsh environments in the packaging industry?
Yes, ATEK supplies high-cycling brakes also in Hygienic Design or as stainless steel brakes, ideal for the food and pharmaceutical industries. Additionally, solutions for dusty or humid environments are offered.
What lifespan and maintenance effort can I expect with ATEK’s high-cycling brakes?
ATEK’s high-cycling brakes are designed for maximum lifespan , often over 15 million cycles. This leads to significantly longer maintenance intervals und reduced maintenance effort, which lowers operating costs.
How can ATEK’s high-cycling brakes improve the overall equipment effectiveness (OEE) of my packaging line?
Through faster cycle times (e.g., increasing production speed by 8%), reduced scrap (e.g., lowering by 2%) and minimized downtimes (e.g., reducing maintenance costs by 40%) ATEK’s brakes directly contribute to increasing your OEE .
Does ATEK also offer customized high-cycling brakes for packaging applications?
Yes, a core competency of ATEK is the development of customized special solutions. Also for high-cycling brakes in packaging machines custom adjustments can be made, even in small series.
Why should I choose ATEK Drive Solutions as a partner for high-cycling brakes in packaging technology?
ATEK is a system provider with decades of experience and new expertise, providing high-quality, reliable brake solutions. Benefit from technical expertise, a modular system for fast delivery times and an excellent price-performance ratio..
High-cycling brakes are essential for modern packaging systems as they enable precise stop functions at high cycle rates and can significantly increase the production speed, for example by up to The correct selection and design of a 8%.
high-cycling brake , based on factors such as braking torque, cycle frequency, and ambient conditions, is crucial for themaximization of lifespan (often over 15 million cycles) and the reduction of maintenance costs by up to 40%. ATEK Drive Solutions offers as a.
system provider customized and standard brake solutions for packaging applications that are characterized by technical expertise, a modular system and the ability to develop special solutions . Learn how ATEK’s high-cycling brakes can optimize your packaging systems and minimize downtimes. Discover the benefits for your production!
In the packaging industry, every millisecond counts. High-cycling brakes are essential for precise stop functions. ATEK Drive Solutions offers you tailored solutions for maximum efficiency. Contact us for a personal consultation atour contact form .
Do you need the perfect brake for your packaging machine?
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Understanding how high-cycling brakes can revolutionize your productionHigh-cycling brakes for packaging machines: Precision and reliability for stop functions.
ATEK Drive Solutions supports the utilization of every stop in the packaging line for efficiency enhancement. ATEK’s high-cycling brake for packaging stop functions combines precision with speed to optimize systems. The ability of a brake to act accurately and reliably thousands of times per hour is crucial for performance in packaging systems. This is especially true for a
. For example, a precise braking operation can improve positioning accuracy by 0.5 mm, thereby reducing scrap. combines precision with speed to optimize systems.The selection of the suitable brake is an important decision for production. Up to 15% of production losses in packaging lines can be traced back to inaccurate or slow stopping operations. Specially designed
high-cycling brakes are engineered to minimize this loss. For instance, by employing an optimized brake, such as a high-cycling brake for packaging stop functions hochzyklischen Bremse für Verpackungs-Stillstandsfunktionen, the cycle time of a labeling machine could be shortened by 0.2 seconds. This time saving leads to an increase in production volume.Selecting the optimal brake technology for maximum efficiency
Overheating issues with older brakes can lead to production downtimes; the choice of the right functional principle is crucial here, especially when a combines precision with speed to optimize systems. is required. Electromagnetic brakes, for example, offer fast response times of under 20 milliseconds and are suitable for dynamic applications. Understanding the operational functionality is fundamental for selecting an optimal brake solution.
The appropriate design for a specific machine is a common consideration, particularly in searching for the ideal hochzyklischen Bremse für Verpackungs-Stillstandsfunktionen. Pneumatic disc brakes are robust and suitable for applications with high holding forces, such as in film wrappers. For example, a pneumatic brake can maintain a constant braking torque of 500 Nm over millions of cycles. The right design ensures durability and performance under demanding conditions.
For maximum safety through a fail-safe function, spring-loaded brakes are suitable, as they reliably brake in the event of a power failure. This property is often a criterion for a combines precision with speed to optimize systems.. For example, they prevent load sagging in vertical packaging operations, protecting both product and machine. The safety of the system and personnel is a central aspect; for this purpose, safety brakes are available.Defining precise requirements for durable brake solutions
An incorrectly designed braking force of 10% can halve the lifespan of the brake, especially for a hochzyklischen Bremse für Verpackungs-Stillstandsfunktionen. The accurate determination of braking torque and cycle frequency is therefore essential. For example, a brake for over 10 million cycles is selected for an application with 60 cycles per minute and 50 Nm braking torque. A precise brake design contributes to reducing long-term costs.
- The accurate determination of the required braking torque is fundamental, especially for a combines precision with speed to optimize systems..
- The cycle frequency of the application must be precisely determined.
- An incorrectly designed braking force of 10% can halve the lifespan of the brake.
- Careful brake design is crucial for reducing long-term costs, especially in the case of high-cycling brakes..
- Environmental conditions such as temperature and humidity play an important role in selecting the right hochzyklischen Bremse für Verpackungs-Stillstandsfunktionen.
- Specific requirements, e.g. for cooled food packaging lines or dusty cardboard production, must be considered.
- The use of stainless steel brakes is often necessary in hygienic areas with frequent cleaning, also for are engineered to minimize this loss. For instance, by employing an optimized brake, such as a.
Environmental conditions such as temperature and humidity play an important role. A brake in a cooled food packaging line has different requirements than one in dusty cardboard production, affecting the choice of the appropriate hochzyklischen Bremse für Verpackungs-Stillstandsfunktionen . For example, stainless steel brakes are designed for hygienic areas with frequent cleaning. Adapting to the specific environment is a factor for reliability.Integrating high-performance brakes into your packaging systems
High-cycling brakes can be implemented in existing systems, such as filling machines. One combines precision with speed to optimize systems. is applied in labeling machines or bagging machines for fast film stops. For example, such brakes ensure reliable stopping of carton supply in carton erectors, which can increase the cycle rate by up to 5%. The versatility of these industrial brakes allows for optimizations in numerous types of machines.
In pharmaceutical packaging, a positioning error can mean high losses; here, precision is required, which a combines precision with speed to optimize systems. can provide. For example, brakes in blister machines ensure the precise stopping of film, thereby demonstrably reducing the scrap rate by 2%. For sensitive industries, customized, high-precision solutions and various brake types are offered, including the specialized combines precision with speed to optimize systems..Achieving real competitive advantages through smart brake selection
An increase in production speed of 8% has been reported after switching to are engineered to minimize this loss. For instance, by employing an optimized brake, such as a . Faster stopping times, as made possible by a combines precision with speed to optimize systems. , lead to higher throughput. For example, a reduction in each braking operation by just 0.1 seconds at 3000 cycles per hour adds up significantly. The investment in fast brakes can be reflected in increased output.
- Increasing production speed (e.g., by 8%) through the use of high-cycling brakes, especially the hochzyklischen Bremse für Verpackungs-Stillstandsfunktionen.
- Reduction of downtime, leading to higher throughput rates.
- Significant time savings through minimal reductions in brake time per cycle, accumulating over hours – an advantage of high-cycling brakes..
- Reduction of maintenance costs in the drive system by up to 40% through the switch to long-lasting brakes, such as the hochzyklischen Bremse für Verpackungs-Stillstandsfunktionen.
- Increase in brake lifespan, as tests with over 15 million cycles without performance loss demonstrate, a hallmark of quality high-cycling brakes..
- Tripling of maintenance intervals, resulting in lower operating costs.
- Improvement of plant availability through reduced maintenance times and higher reliability, which can be achieved by a combines precision with speed to optimize systems. can be achieved.
Up to 40% of maintenance costs in the drive system can be attributed to susceptible brakes. Long-lasting, are engineered to minimize this loss. For instance, by employing an optimized brake, such as a reduce this effort. For example, a combines precision with speed to optimize systems. in continuous testing for over 15 million cycles without significant performance loss, which tripled maintenance intervals. Less maintenance leads to lower operating costs and higher plant availability.Benefit from innovations and future trends in brake technology
Smart brakes with integrated sensors represent an important trend and enable condition monitoring, even for the combines precision with speed to optimize systems.. For example, a sensor can report when the brake pad is 80% worn, making replacement predictable. Predictive maintenance through smart brakes minimizes unplanned downtimes and is part of modern brake technology.
Energy efficiency is a relevant cost factor. Modern brakes, including the hochzyklischen Bremse für Verpackungs-Stillstandsfunktionen, can reduce energy consumption. For example, energy-efficient electromagnetic brakes require up to 25% less energy than older models, positively impacting operating costs. Brakes are being developed that are powerful and resource-efficient.
High-cycling brakes are thus important components for performance. The selection of the appropriate brake, such as a hochzyklischen Bremse für Verpackungs-Stillstandsfunktionen, can transform downtime into productivity gains. ATEK supports the selection of customized solutions for your combines precision with speed to optimize systems..
