Maximum performance in minimal space – How to optimize your conveyor technology with innovative drive solutions
What is the main advantage of a compact motor for under-conveyor drives?
The main advantage is the significant space savings under the conveyor, allowing for optimized system design and more efficient material flows. For example, a machine manufacturer was able to reduce the footprint of its assembly line by 18%.
What types of compact motors are particularly suitable for use under conveyors?
Especially suitable are drum motors due to their fully integrated design. But also direct drives with hollow-shaft gear motors and mid drives for special requirements such as reverse operation or very long belts are common compact solutions.
Are drum motors suitable for use in the food industry?
Yes, drum motors are very well suited. Many models are available in stainless steel versions and have a high protection class such as IP69K (protection against high-pressure cleaning) and use food-safe lubricants, making them ideal for hygiene-sensitive areas.
How do I determine the correct power and torque for my compact under-conveyor motor?
The design depends on factors such as payload weight, belt speed, belt length, friction, and possible inclines . An accurate analysis of the load profile and starting torque is crucial to avoid a misdimensioning. ATEK Drive Solutions offers comprehensive technical consulting for this.
What role does energy efficiency play in selecting a compact motor?
High energy efficiency is crucial for reducing operating costs and for sustainable operation. Modern solutions such as synchronous drum motors can reduce energy consumption by up to 30% compared to older asynchronous drives. Does ATEK Drive Solutions also offer custom compact drive solutions for under-conveyors?
Yes, ATEK Drive Solutions specializes as a system provider for
custom drive solutions. We combine our decades of experience in gear construction with expertise in servo motor manufacturing to develop optimal, compact drive systems for your specific under-conveyor requirements. Can compact motors such as drum motors actually reduce maintenance costs? für Ihre spezifischen Unterförderband-Anforderungen zu entwickeln.
Yes, particularly encapsulated drum motors can significantly reduce maintenance costs. Their design protects internal components from dust, dirt, and moisture, resulting in
Ja, insbesondere gekapselte Trommelmotoren können die Wartungskosten signifikant senken. Ihre Bauweise schützt interne Komponenten vor Staub, Schmutz und Feuchtigkeit, was zu longer maintenance intervals (e.g., extended by 40%) and higher system availability .
What does the IP69K protection class mean for compact motors used for under-conveyor applications?
IP69K means that the motor is completely protected against dust ingress and also withstands intensive cleaning with high-pressure water or steam cleaning devices at high temperatures. This is particularly important in industries with the highest hygiene requirements, such as the food or pharmaceutical industry.
Compact motors for under-conveyor drives allow for significant space savings (e.g., reducing the footprint of the system by 18%) and increase system efficiency by freeing up valuable space and optimizing material flow.
Drum motors represent a highly efficient, integrated solution that combines motor, gearbox, and bearings in a sealed unit, resulting in reduced maintenance effort (maintenance intervals can be extended by up to 40% ) and improved robustness. .
Selecting the right compact motor requires accurate analysis of the application requirements such as power, size, protection class, and environmental conditions; ATEK Drive Solutions offers tailored system solutions and comprehensive technical consulting. und Discover the benefits of compact motors for under-conveyor drives: space savings, efficiency, and easy integration. Get informed now!
Are you looking for a space-saving and efficient solution for your conveyor drives? Compact motors for under-conveyors offer numerous advantages. Learn more about the technology and its applications. Contact us at.
Entdecken Sie die Vorteile kompakter Motoren für Unterförderband-Antriebe: Platzersparnis, Effizienz und einfache Integration. Jetzt informieren!
Sie suchen nach einer platzsparenden und effizienten Lösung für Ihre Förderbandantriebe? Kompakte Motoren für Unterförderbänder bieten zahlreiche Vorteile. Erfahren Sie mehr über die Technologie und ihre Einsatzmöglichkeiten. Kontaktieren Sie uns unter ATEK Drive Solutions for individual consulting.
Are you planning to modernize your conveyor technology? Find the optimal drive solution with ATEK!
Get a free consultation now!
Introduction to compact motors for under-conveyor drives.
Optimizing under-conveyor drives can free up production space and maintain drive performance by designing conveyor technology more efficiently and concentrating power in minimal space. A compact motor for under-conveyor drive is often the key solution here.
Introduction to compact motors for under-conveyor drives
Drives mounted under the conveyor, especially a compact motor for under-conveyor drive, increase efficiency: They create valuable space and optimize material flow. A logistics center was able to increase its sorting capacity by 12% by using such space-saving motors. The benefits are not only compactness but also better system planning and improved accessibility for compact underfloor drives.The integration of these drive solutions requires careful planning; an automotive supplier reduced interference contours by 25% by using a suitable compact motor. It is important to have a requirement-specific solution where the compact motor for the under-conveyor drive is optimally designed. Modular integrated drive units (ATEK Drive Solutions) reduce conversion times, e.g., by up to 20%.
The importance of space savings
A machine manufacturer reduced the assembly line footprint by 18% through underfloor drives, creating space and enabling new facility layouts. The use of a compact motor for the under-conveyor drive was crucial here.
Efficiency under the hood
A food manufacturer increased OEE by 4% through encapsulated underfloor drives. Such compact motors reduce interference contours and significantly simplify maintenance.Drum motors: An integrated solution
Drum motors represent a particularly compact drive solution as they integrate the motor, gearbox, and bearing into one unit; all core components are protected inside the drive drum. This makes them an excellent choice when a compact motor for under-conveyor drive compact motor is needed that is also robust. Food processors often use stainless steel gear motors (IP69K) for high hygiene standards. The encapsulation is not only robust but also noise-reducing. Such drives lower operating costs: A bulk material plant operator extended maintenance intervals by 40% (Rulmeca) by minimizing dirt/moisture ingress. Higher acquisition costs for this type of compact motor pay off through lower maintenance and higher availability. Interroll offers a variety of solutions, also for direct drives with hollow shaft..
- Integration of motor, gearbox, and bearing as a compact unit..
- Core components are protected inside the drive drum.
- Stainless steel versions (e.g., IP69K) for high hygiene standards, especially in the food industry.
- Robust encapsulation ensures longevity and noise reduction.
- Potential to reduce operating costs through extended maintenance intervals (example: 40% at Rulmeca).
- Amortization of higher acquisition costs through lower maintenance and increased system availability.
The principle of the drum motor
A beverage filler used drum motors with special seals and food-safe oils, integrating all drive elements, for operationally reliable systems. This design is ideal for a compact motor for under-conveyor drive in challenging environments.
Advantages in detail
Modern synchronous drum motors achieve over 80% system efficiency, reduce energy consumption by up to 30%, and are extremely space-saving – a core feature for any Other drive types for under-conveyors compact motor for under-conveyor drive.In addition to drum motors, there are other
compact drive concepts for under-conveyors. Direct drives with hollow-shaft gear motors (ATEK) are ideal for tight building spaces and are directly attached to the drive shaft – a form of compact motor for under-conveyor drive kompakten Motors für Unterförderband-Antrieb, offering maximum space efficiency. A machine tool manufacturer thereby reduced the size of its system by 15% by using hollow shaft motors for direct drive.The choice of the suitable drive depends on torque, installation situation, and environmental conditions. Mid drives are suitable for reversing belts or in case of acute space shortages; a logistics provider increased sorting speed by 10% with this solution. For high torque requirements, powerful gear motors are an option that can also be designed as compact motor. Packaging machines: Direct drives, a variant of
direct drives
Verpackungsmaschinen: Direktantriebe, eine Variante des kompakten Motors für Unterförderband-Antrieb, reduced the required installation space by 20%. They offer high power density and a direct power flow, minimizing losses.
mid drives
Distribution centers: Mid drives increase throughput by up to 15% with varying material flows. Their correct positioning is crucial for the efficiency of the system, which often requires a compact motor. Belt drives
Zahnriemenantriebe
Electronics manufacturing: A belt drive, often powered by a compact motor., ensured the necessary precision and reduced scrap by 5%. It offers a slip-free power transmission.Selection criteria for compact motors
When selecting a kompakten Motors für Unterförderband-Antrieb the correct sizing of power and torque is fundamental. An accurate calculation that considers load profile, friction, and possible inclines prevents mis-sizing of the drive. Rated power and especially the starting torque are important parameters, especially with heavy loads that a compact motor. needs to handle. For variable speeds, continuously variable gear motors can be a sensible addition. The IP protection class (e.g., IP69K in the food industry during high-pressure cleaning) and the choice of materials (e.g., stainless steel for hygiene areas) are crucial for the reliability and longevity of the drive. For special requirements, such as in the pharmaceutical industry, specific bevel gears may be required in combination with a compact motor. .
- The correct sizing of power and torque is fundamental when choosing a kompakten Motors für Unterförderband-Antrieb.
- An accurate calculation of load profile, friction, and possible inclines is essential to avoid mis-sizing.
- Rated power and especially the starting torque are critical parameters, particularly with heavy loads.
- For applications with variable speed requirements, continuously variable gear motors can represent a suitable solution.
- Choosing the appropriate IP protection class (e.g., IP69K for high-pressure cleaning) and materials (e.g., stainless steel for hygiene areas) is essential for the reliability and longevity of the compact motor..
- For specific industry requirements, such as in the pharmaceutical industry, custom gear solutions (e.g., bevel gears) may become necessary.
Power and torque
Bulk material transport: The motor power had to be increased by 15% when the material density rose. An accurate load cycle analysis is essential for design and efficiency, especially when a compact motor for under-conveyor drive is used.
Size and assembly
Modernization: A compact motor. with a special flange fit perfectly into the limited installation space. Maintenance accessibility must always be considered when planning a sub-conveyor drive. Protection class and materials
Schutzart und Materialien
Beverage filling: Stainless steel motors (IP67) increased availability by 5%. Material resistance against cleaners is important, especially in a compact motor. in hygienically sensitive areas.Suppliers and innovations in the market
Interroll is known for energy-efficient synchronous drum motors (up to 82% efficiency), a form of kompakten Motors für Unterförderband-Antrieb. ATEK Drive Solutions offers gearboxes, motors, and develops hypoid gearboxes as well as custom solutions that often target compact designs. Sensor integration into drives enables predictive maintenance (reducing downtime by up to 70%). Modular systems allow quick configuration, even for ATEX areas, where special ATEX motors als compact motor. are required. Digitalization significantly contributes to efficiency increases.
Market overview
A machine builder achieved 10% more compact drives through collaboration with specialists (e.g., BEN Buchele). Choosing a partner with industry expertise is crucial when implementing a kompakten Motors für Unterförderband-Antrieb .
Innovations
Drum motors with integrated brake/encoder (BEGE) enable precise stop-go applications (±1 mm). Such integrated functions reduce component efforts and make the compact motor. even more attractive.
Compact motors for sub-conveyor drives offer significant advantages in space requirements, efficiency, and maintenance. The careful integration and selection of the right drive concept are crucial for success. ATEK Drive Solutions supports you in optimizing your systems with the right compact motor for your sub-conveyor drive..
