Comprehensive solutions from ATEK Drive Solutions for demanding industrial applications
What advantages do ATEK brake systems offer?
ATEK Drive Solutions delivers as a system provider not only individual brakes, but complete drive solutions. You benefit from decades of experience combined with the latest expertise in servomotors, a modular system for high variety and fast delivery times, as well as customized special solutions even in small series.
Which brake type is best suited for safety-critical applications?
For safety-critical applications, spring-operated shaft brakes, like the type WFG from ATEK, are ideal. They operate according to the fail-safe principle, meaning they brake in a power-off state, thus providing maximum safety in case of power failure.
Does ATEK offer specialized shaft brake systems for marine or elevator technology?
Yes, ATEK develops specific shaft brake systems (WBA) for ships, which are shock-resistant and customizable, including options for split brake discs. For elevator technology, solutions like the Fuka UCM brake system are relevant, which serves for retrofitting in accordance with EN81-20/50 and increases safety.
How does ATEK ensure fast delivery times for shaft brake systems?
Through a modular system, which enables millions of configurations, and a large inventory of nearly 400,000-500,000 individual parts, ATEK achieves high variety while simultaneously ensuring fast delivery times .
What support does ATEK provide in selecting and integrating shaft brake systems?
ATEK offers comprehensive technical consulting and supports customers in the design and optimization of drives. Our experts help you find and integrate the perfectly matching shaft brake system for your specific application.
Are customized shaft brake systems from ATEK also available for small quantities?
Yes, one of ATEK’s core competencies is the development of customized special solutions, even in small series. We tailor shaft brake systems precisely to your individual requirements.
What torque range do ATEK shaft brake systems cover?
ATEK offers standard shaft brakes for a wide torque range, typically from 0.12 Nm to 1,500 Nm. For special heavy-duty applications, like the shaft brake system mentioned in the blog, 72 kNm shaft brake system, solutions for significantly higher torques are also achievable. How do ATEK shaft brake systems contribute to efficiency increases?
Optimized shaft brake systems from ATEK increase efficiency through
precise holding and fast response times . This minimizes cycle times and scrap. For example, accurate brakes in packaging machines. Dies minimiert Taktzeiten und Ausschuss. Beispielsweise ermöglichen exakte Bremsen in Verpackungsmaschinen can achieve up to 15% higher throughput and our consulting helped a customer reduce downtime by 20%..
Selecting the right shaft brake system is crucial for safety and efficiency in industrial drives; ATEK Drive Solutions offers tailored solutions for this. ATEK combines.
standard and customized shaft brake systems with quick availability thanks to modular systems and extensive inventory, resulting in performance improvements like und großer Lagerhaltung, was zu Leistungssteigerungen wie up to 15% higher throughput in packaging machines.
Through comprehensive technical consulting and expertise, ATEK supports the design of optimal braking systems, which has been proven to reduce downtime by up to 20% and improve the overall performance of systems can.Learn all about the diverse applications, technical details, and customized adjustments of shaft brake systems. Discover how ATEK Drive Solutions makes your systems safer and more efficient.
Shaft brake systems are essential for safety and precision in numerous industrial applications. ATEK Drive Solutions offers tailored solutions for your specific requirements. Do you need individual consulting? Contact us now! Contact with us now!
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Introduction to shaft brake systems
Shaft brake systems: Maximum safety and precision for your drive technology
Operational safety and precision in drive systems are fundamental. The selection of a suitable brake system for shafts is often complex. ATEK Drive Solutions supports system optimization with suitable shaft brake systems for efficiency improvement.
The fundamental role in drive technology
Such braking systems are critical for modern machines as integral safety and control elements, not just stop devices. For example, they secure loads against falling in hoisting equipment and are necessary in many processes.
Safety aspects as highest priority
A properly designed shaft brake system prevents damage to persons and machinery, e.g. in emergency stop functions. The selection of a fail-safe brake from ATEK is an important criterion for compliance with standards such as the Machinery Directive 2006/42/EC.
Efficiency increase through optimized brake systems
Optimized brake systems increase efficiency through precise holding and fast response, which minimizes cycle times and scrap. In packaging machines, an accurate brake allows for up to 15% higher throughput. The right shaft brake system increases productivity and lowers operating costs. Basics on shaft brakes und Assembly and service are relevant.Types and modes of operation of shaft brake systems
Spring-operated shaft brakes for maximum safety
Spring-operated shaft brakes (e.g. type WFG) provide safety in case of power failure through the fail-safe principle: braking in a power-off state. This passive safety is significant in critical applications like elevators and covers torque ranges from 0.12-1,500 Nm.
- Spring-operated brakes ensure safety through their fail-safe principle, ideal for critical applications such as elevators and cover torques from 0.12 to 1,500 Nm.
- Hydraulic and pneumatic brakes are suited for high braking forces and sensitive control in dynamic tasks, even under harsh conditions like mining.
- Unwinding brakes secure product quality and minimize material loss through constant tension, for example in printing houses.
- Special brakes for marine applications meet high demands for shock resistance and adaptability and are often certified to standards such as DNV GL.
- ATEK develops specific solutions for various brake types and application areas.
- The various brake types are designed for specific requirements, from passive safety to dynamic control.
Hydraulic and pneumatic brakes for dynamic tasks
Hydraulic/pneumatic brakes are suitable for high braking forces or sensitive control in dynamic applications, e.g., at wind power test stands. Their robust construction allows for use in harsh conditions such as mining.
Unwinding brakes for constant tension
Unwinding brakes maintain constant tension on materials (paper, film), crucial for uneven feed. Essential in printing houses to avoid misprints. Precise unwinding brakes ensure product quality, minimizing material loss. ATEK develops specific solutions.
Special brakes for demanding marine applications
A ship shaft brake system must meet high demands at sea. ATEK supplies shock-resistant, customizable brake systems for shafts (WBA) for ships, also with split brake discs. Our marine WBA are certified to DNV GL, e.g., for anchor winches.Applications of shaft brake systems
Diverse industrial fields of application
Shaft brake systems can be found in conveyor systems, precision robots, machine tools. In CNC centers, the brake ensures precise tool positioning (<0.01mm accuracy). The right brake promotes process stability and product accuracy. We support the selection of brake systems WBA.
Specific solutions for marine and shipbuilding
In shipbuilding, such holding devices for shafts, for example, prevent propeller rotation. ATEK’s Shaft-Lok brake reduces flow resistance under sail by up to 15%. For military applications, we deliver brakes for high shock requirements. Our shipbuilding-expertise enables tailored solutions.
Safety in elevator technology
Elevators should be secured against uncontrolled car movements (UCM). The Fuka UCM brake system (often with mayr® brakes) is designed for retrofitting in accordance with EN81-20/50, which increases safety. Proactive safety measures are essential. We advise on integration.
Precision in the cable and textile industry
Exact tension regulation is required for fiber optic cables or technical textiles. ATEK’s hysteresis brakes (LB series) enable sensitive torque regulation, e.g. when winding thin cables. Constant tension is crucial for quality.Selection criteria and design aspects
Optimize torque range and size
The selection of the suitable braking device for shafts begins with the required braking force and installation space. ATEK offers brakes from 0.12 Nm (medical technology) to 1,500 Nm (heavy industry). Oversizing is uneconomical, undersizing is critical. We assist in the design, e.g. our 72 kNm shaft brake system.
- Determine the required torque range and available installation space precisely to ensure optimal sizing.
- Define the actuation type (electrical, pneumatic, hydraulic, mechanical) and the underlying safety philosophy, often focusing on fail-safe systems.
- Choose materials carefully to ensure compatibility with environmental influences and maximize longevity, e.g., stainless steel in corrosive environments.
- Ensure seamless integration into servo drives by paying attention to rapid response times and support for drive dynamics.
- Consider that personal safety often requires redundant braking systems or special safety features.
- Avoid critical failures by undersizing and inefficiency from oversizing the braking system.
- Leverage ATEK’s expertise for design and selection, including special alloys for high-temperature brake discs and support in the design of systems such as the 72 kNm shaft brake system.
Control and safety philosophy definition
Electrical, pneumatic, hydraulic, or mechanical actuations have advantages. Spring-applied brakes (fail-safe) are often the first choice during power outages. Safety requirements determine technology selection. Personal safety often requires redundancy.
Ensure material selection and compatibility
Environmental influences determine material choice for longevity. Stainless steel brakes are suitable for hygiene or corrosive environments. Special seals/enclosures may be necessary for chemicals. Proper material pairing prevents failure. ATEK uses special alloys for high-temperature brake discs.
Seamless integration into servo drives
Integration into dynamic servo drives requires torsionally stiff couplings and brakes with quick response times (ms), e.g., in pick-and-place robots. The brake must support drive dynamics. We offer tailored solutions.Custom solutions and services from ATEK
The comprehensive offering from ATEK Drive Solutions
ATEK is a system provider for customized drive solutions, from conception to maintenance. Our modular system allows for diverse configurations. We realize specific drive solutions quickly due to a large inventory.
Customization and modification according to your needs
If needed, we modify shaft brake systems individually: special drillings, coatings, new brake discs. Each modification is closely coordinated for optimal performance, e.g., adjustment of the spring-applied brake characteristic curve.
Technical consulting and support as a success factor
Our engineers advise on optimal brake selection, assisting in design and optimization. One customer reduced downtime by 20% through our consulting. Our expertise improves performance and safety. We assist with Ship brake system assembly und Blocking systems.Conclusion and outlook
The correct shaft brake system is important for safety, precision, and efficiency in industrial drives. Requirements analysis and collaboration with manufacturers like ATEK Drive Solutions lead to the optimal solution. Custom adjustments provide added value. Future developments in such braking systems aim for smarter, more energy-efficient, and lower-maintenance systems. Optimization with future-proof brake solutions is a step forward.
