Maximum precision, flexible networking, and highest efficiency – discover the advantages of ATEK servo gear motors with integrated fieldbus interface.
What are the main advantages of servo gear motors with fieldbus interface?
Servo gear motors with fieldbus combine high precision and dynamics mit increased torque through the gearbox. The fieldbus interface also enables a simple integration, reduced wiring effort (often by up to 80%) and expanded diagnostics for Industry 4.0 applications.
Which fieldbus system is best suited for my application?
The choice depends on your specific requirements. EtherCAT is excellent for high-dynamic motion control applications with synchronization needs. PROFINET is widely used in automation technology, especially in the Siemens environment. CANopen is a good choice for decentralized systems and mobile applications. ATEK Drive Solutions is happy to assist you in selecting the optimal system.
How does a fieldbus interface simplify the commissioning of servo gear motors?
Fieldbus interfaces significantly reduce commissioning time, in some cases by more than 50%. This is achieved through standardized device description files (GSD, EDS, XML), predefined function blocks for PLC systems, and the ability for central parameterization and diagnostics.
Can servo gear motors with fieldbus contribute to predictive maintenance?
Yes, the fieldbus interface enables continuous transmission of operational and diagnostic data of the servo gear motor. This data can be analyzed to detect early signs of wear or potential malfunctions and proactively plan maintenance activities, which can reduce unplanned downtimes by up to 25%. kann.
For which industries are servo gear motors with fieldbus particularly suitable?
They are ideal for numerous sectors, including machine and plant engineering, packaging industry, robotics, machine tool construction, logistics, and medical technology.. Wherever precise, dynamic, and interconnected movements are required, they provide significant advantages.
Does ATEK Drive Solutions also offer customized servo gear motors with fieldbus?
Yes, one of the core competencies of ATEK Drive Solutions is the development of customized special solutions, even in small series. Thanks to the modular system design , millions of configurations can be realized and adapted to specific requirements, including the appropriate fieldbus connection.
What is meant by decentralized intelligence in servo gear motors with fieldbus?
Some servo drives have integrated controllers and even programmable logic (integrated PLC). This makes it possible to perform control tasks directly in the drive and relieve the higher-level control. The fieldbus interface is then used for coordination and exchange of higher-level commands and status information.
What role do encoders play in servo gear motors?
Encoders are critical for the precise control of servo gear motors. They continuously capture the current position and/or speed of the motor shaft and return this information to the controller. This enables a closed control loop that immediately corrects deviations from the target position and thus ensures the highest accuracies, often in the micrometer range., sicherstellt.
Servo gear motors with fieldbus interface are key components for Industry 4.0 as they enable the highest precision (e.g., positioning accuracies of ±0.005 degrees) and dynamic performance , leading to productivity increases of up to 18% in application cases like packaging machines.
The integration of fieldbus systems such as EtherCAT or PROFINET drastically simplifies commissioning (time savings of over 50%), reduces wiring effort by up to 80% and enables comprehensive diagnostic functions, significantly reducing unplanned downtimes.
Through their versatility and adaptability, supported by modular system designs and the possibility of customized solutions, these drive systems are suitable for a wide range of demanding applications from robotics to medical technology and secure future-proof automation solutions..Learn how servo gear motors with fieldbus interface can revolutionize your automation processes and what advantages they offer over conventional solutions.
Are you looking for an intelligent drive solution that offers the highest precision and seamless integration into your existing automation environment? Servo gear motors with fieldbus interface from ATEK provide exactly that. Contact us at href=”/contact”, to learn more!
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Understand: Master the key role of servo gear motors with fieldbus in modern industry.
Servo gear motors with fieldbus: A drive solution for Industry 4.0 applications.
Intelligently interconnected drives increase precision and efficiency. Such servo drives with fieldbus, as offered by ATEK Drive Solutions, optimize production processes and enable complex drive system integrations..
Modern servo gear motors with fieldbus interface offer decentralized intelligence and can increase overall efficiency by up to 15% through communication.
The evolution of drive technology
Fieldbus systems often reduce installation effort by more than 50% of the commissioning time compared to previous wiring, supported by standard device files (e.g., GSDML). They are a core of Industry 4.0, especially in conjunction with servo motors with digital interface..
Why fieldbus integration is crucial
Fieldbus integration enables bidirectional communication for control, diagnostics, and predictive maintenance. Servo motors with predictive maintenance sensors can thus reduce unplanned downtimes by around 25%.Analyze: Uncover the functionality and core benefits of servo gear motors.
Ein Servo gear motor with high-resolution encoder achieved an accuracy of ±0.005 degrees for positioning in the micrometer range at a laser cutting system. This precision is provided by high-torque servo motors with encoder feedback..
- Combination of servo motor and gearbox for increased torque and precise control.
- Operation in closed loop with encoder feedback for the highest accuracy.
- Enables extremely precise positioning, often in the micrometer range.
- Offers high power density, resulting in more compact machines.
- Characterized by high dynamics for fast start-stop operations.
- Leads to improved energy efficiency compared to traditional solutions.
- Enhances productivity, e.g., through shorter cycle times and improved surface quality.
What is a Servo gear motor?
Ein Servo gear motor, also known as a servo gear unit, combines a servo motor with a gearbox to achieve higher torque and precise speed control. A 2Nm motor can deliver 20Nm with a 10:1 gearbox, for example. They are often designed as servo-ready gear motor systems. konzipiert.
Functionality in detail
In closed loop, the controller sends signals, the gearbox moves the load, and the encoder reports the actual position back. The controller immediately corrects deviations. This ensures the highest precision, for example in CNC machines with integrated gear motors..
Unbeatable advantages
High power density and precision enable more compact and dynamic machines. For example, a packaging manufacturer improved its cycle times by 18% through the use of such drives. The advantages include:
- Exact positioning (in the micrometer range).
- High dynamics (for fast start-stop operations).
- Compact design.
- Increased energy efficiency.
Optimize: Utilize fieldbus interfaces for maximum connectivity and efficiency.
EtherCAT and standard profiles (e.g., CiA 402) simplify parameterization. A system integrator reduced the commissioning time for 50 drives from 3 days to less than 1 day. Fieldbuses are key components of automation, especially for a servo gear motor with fieldbus interface..
- Simplified parameterization and commissioning through standardized profiles like CiA 402.
- Establishment of digital networks for real-time data exchange between controllers and drives.
- Support for systems like EtherCAT and PROFINET for high performance and synchronization.
- Significant reduction of wiring effort compared to conventional wiring.
- Enabling central configuration, monitoring, and diagnostics of connected devices.
- Faster fault detection and correction, leading to shorter downtime.
- Selection of the appropriate fieldbus system based on specific application requirements and infrastructure.
What exactly does a fieldbus interface?
A fieldbus interface establishes digital networks for real-time data exchange (control, status, process data) between controllers and drives, often with cycles of less than 1ms. PROFINET IRT, for example, synchronizes over 100 axes. The selection of the appropriate digital interface for the respective drive is important.
Common fieldbus systems at a glance
The choice of fieldbus system (e.g., EtherCAT, PROFINET) is based on specific requirements, the desired topology, and the existing infrastructure. EtherCAT is often used for motion control applications with over 60,000 nodes. Expert consultation helps to select the optimal system for your servo gear motor with fieldbus interface..
Benefits of integration
Fieldbus integration reduces wiring effort (by up to 80%) and enables central configuration as well as diagnostics. Faster fault localization reduced downtimes by an average of 2 hours in a sample project. This is a core aspect of the drive system integration..Apply: Unlock diverse applications of servo gear motors with fieldbus.
In stage technology, move Servo gear motors with fieldbus-Connection options such as CANopen and specialized gear boxes for heavy applications are quiet and precise. This demonstrates the versatility of such drive solutions. Often needed for this are high-torque servo gear motors .
Industrial automation and robotics
robotic arms achieve with the help of servo gear motors with EtherCAT interface repeat accuracy of less than 0.02mm. An automotive supplier was able to reduce the cycle times of its welding robots by 12%. Frequently used here are brushless servo gear motors .
Packaging and machine tools
Fieldbus-capable servo gear motors with PROFINET enable high throughputs in packaging machines (e.g., 300 products/min.). In machine tools, they ensure excellent surface quality and reduce scrap by up to 5%. Often required: a servo gear motor with safety brake.
Other innovative fields of application
Other applications for drives of this type include solar module tracking, medical technology, wind turbines, and logistics. For example, a manufacturer of laboratory automation could reduce sample times by 20%. Examples of applications include:
- Medical technology: dosing pumps, patient positioning systems.
- Renewable energy: control of solar trackers.
- Logistics: storage and retrieval systems, sorting systems.
- Food industry: filling and labeling machines.
Implementation: Successfully selecting and integrating servo gear motors with fieldbus
A pharmaceutical customer received a precise, easy-to-clean stainless steelservo gear motor with EtherNet/IP fieldbus interface (protection class IP69K) configured within two weeks. Careful selection of drive components is crucial.
- Definition of precise selection criteria such as performance, fieldbus compatibility, protection class, and accuracy for the servo gear motor with fieldbus connection.
- Utilization of manufacturer tools such as device files (GSD, EDS, XML) to simplify integration.
- Use of function blocks and software to accelerate commissioning.
- Consideration of future trends, including OPC UA, integrated safety functions, and predictive maintenance.
- Importance of expert advice for selecting the optimal drive solution for specific applications.
- Possibility of configuring customized servo gear motors for specific customer requirements.
- Importance of smooth integration into existing automation systems and PLC environments.
Defining the right selection criteria
Important are performance indicators (torque, speed, dynamics), the fieldbus compatibility of the selected servo gear motor with fieldbus interface, the required protection class (e.g., IP65), and the accuracy (e.g., ±0.1°). In pick-and-place applications, for instance, the maximum acceleration counts. Consultation for drive system integration helps with the specification.
Seamless integration into existing systems
Manufacturer device files (GSD, EDS, XML) and function blocks (e.g., for S7 controllers) simplify PLC integration and reduce commissioning times (by up to 40%). Software tools (such as KSD-Link) support this process. An important aspect is a servo motor with suitable digital interface.
Future perspectives and trends
Trends include OPC UA for communication, integrated safety functions, decentralized logic, predictive maintenance, and cloud connectivity. Safe Torque Off (STO) via PROFIsafe simplifies safety concepts and saves costs. Digital servo gear motors with integrated sensors are particularly forward-looking.
Servo gear motors with fieldbus are thus key components for the smart factory. These drive solutions provide precision, flexibility, and efficiency and sustainably optimize automation processes. For individual advice on selecting the appropriate servo gear motor with fieldbus interface experts such as ATEK Drive Solutions are available.
