Everything you need to know about the function, technology, and selection of the right service brake.
What is the main difference between a service brake and a safety brake in an industrial context?
Die Service brake controls movements and stops machines during normal operation. A safety brake on the other hand, is designed to reliably prevent hazardous situations, often through redundant systems or fail-safe principles, and protect people as well as equipment.
What activation principles for service brakes are best suited for which industrial applications?
Pneumatic service brakes are suitable for high forces (e.g., sawmills), hydraulic for compact designs und electrical service brakes for utmost precision and fast reaction times (<50 ms), as in robotics.
How does the correct design of the service brake affect plant safety and productivity?
A correct design of the service brake according to standards (e.g., Machinery Directive 2006/42/EC) is crucial for personal safety and can reduce failure rates by up to 10%. Optimized braking processes also increase productivity through reduced cycle times, e.g., by 5% in packaging systems.
What role do environmental conditions play in the selection of an industrial service brake?
Extreme temperatures, dust, or corrosive atmospheres require a careful selection of materials (e.g., stainless steel V4A) und corresponding protection classes (e.g., IP67) for the service brake, to ensure longevity and reliable function , as ATEK solutions in cement plants or the pharmaceutical industry demonstrate.
How can predictive maintenance for service brakes reduce downtime?
Through the use of high-quality friction materials (>2 million switching cycles) and optional wear sensors for the service brake. These sensors can report the need for replacement early (e.g., 200 operating hours in advance), which can reduce unplanned downtimes by up to 90%. kann.
What advantages does the integration of a service brake with servo motors in the drive train offer?
The system integration of a service brake with a servo motor, as in ATEK system solutions, enables high-precision holding and positioning (important for portal robots) and can, through energy recovery, reduce energy costs, for example, in vertical axes, by up to 10%..
What are typical signs of wear in an industrial service brake?
Typical signs are diminished braking effect, unusual noises (squeaking, grinding), longer braking distances, or overheating.. Wear sensors can signal the optimal replacement time before performance loss or failure occurs.
How does ATEK assist in the selection of the suitable service brake?
ATEK offers comprehensive technical consulting und user-friendly online product configurators. This way, customers can find the optimal service brake and system solution for individual requirements and batch size 1. The correct design and selection
Die of the service brake is crucial for the safety of the plant according to the Machinery Directive and can enhance productivity through optimized cycle times, for example, in packaging systems,by up to 5%. Modern service brakes, especially in.
Moderne Betriebsbremsen, insbesondere in system integration with servo motors,enable precise holding and energy recovery,which can lower energy costs in vertical axes. by up to 10%. While predictive maintenance through sensor technology reduces unplanned downtimes by up to 90%. ATEK Drive Solutions offers.
tailored service brake solutions for various industrial applications, supported by technical expertise and online configurators , to ensure optimal braking performanceand longevity under demanding environmental conditions. Learn how the service brake ensures the safety of your systems and which factors are crucial in the selection process. Expert knowledge for mechanical engineering professionals!
The service brake is a central element in every drive system. It ensures safety and controlled movement sequences. But which service brake is right for your application? Contact our experts at und Langlebigkeit unter anspruchsvollen Umgebungsbedingungen sicherzustellen.
Erfahren Sie, wie die Betriebsbremse die Sicherheit Ihrer Anlagen gewährleistet und welche Faktoren bei der Auswahl entscheidend sind. Expertenwissen für Maschinenbau-Profis!
Die Betriebsbremse ist ein zentrales Element in jedem Antriebssystem. Sie sorgt für Sicherheit und kontrollierte Bewegungsabläufe. Doch welche Betriebsbremse ist die richtige für Ihre Anwendung? Kontaktieren Sie unsere Experten unter for personalized consulting.
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Service brake in mechanical engineering: Safety and efficiency for drives.
The right Service brake enhances the safety and productivity of machines. This article shows how selecting the appropriate Service brake improves plant performance.Basics and core functions of the braking system in mechanical engineering.
What do we understand by an industrial service brake?
An inappropriate Service brake can increase failure rates by up to 10%. The industrial service brake is a precision instrument for controlling movement sequences, not just an emergency stop. In textile machines, such a Service brake enables precise stopping for thread changes, improving yarn quality by 5%. See suitable brake types..
Why is the design crucial for plant safety?
The incorrect design of a Service brake, e.g., in hoisting systems, has serious consequences. A correct design of the service brake according to standards (e.g., Machinery Directive 2006/42/EC) secures investments and personnel. The braking force of the selected Service brake must hold 1.5 times the nominal torque; ATEK brakes meet this standard.
What role does it play for productivity?
Optimized braking processes of a service brake reduce cycle times and wear, influencing the OEE. A fast-switching Service brake in packaging systems can increase output by 5% (example from the food industry). For the optimal brake design,.variety of brake systems: Technologies and selection criteria for the Service brake in mechanical engineering.
Which activation principles dominate in the industrial sector?
For a saw unit (woodworking, >3000 Nm holding force), a pneumatic Service brake was chosen. The choice between pneumatic brakes (high forces), hydraulic brakes (compact), or electrical brakes (precision) as a service brake is application-specific. Electric service brakes (<50 ms response time) are suitable for robotics.
- The selection of the activation principle for the Service brake (pneumatic, hydraulic, electrical) is application-specific and depends on the requirements.
- Pneumatic service brakes are ideal for applications with high forces, hydraulic service brakes offer compact designs, and electrical service brakes enable utmost precision.
- Industrial disc brakes as Service brake are characterized by good heat dissipation and are therefore particularly suitable for dynamic applications such as test benches.
- Enclosed spring applied brakes as Service brake are particularly maintenance-free in dusty or harsh environments, as the example of ATEK service brakes in cement plants shows, where they run without issues for over five years.
- Environmental conditions such as extreme temperatures (e.g., -30°C) or corrosive atmospheres require careful material selection and appropriate protection classes for the Service brake.
- materials such as stainless steel V4A (for the chemical industry) and protection classes such as IP67 ensure the longevity of the service brakes under difficult conditions.
- ATEK offers proven solutions, such as stainless steel gear boxes with integrated service brakes, which are successfully used in the pharmaceutical industry.
How do designs differ in industrial everyday life?
Industrial disc brakes as service brakes offer good heat dissipation for dynamic applications (e.g., test benches). Enclosed spring applied service brakes are more maintenance-free in dusty environments. Example: ATEK service brakes in cement plants run >5 years without issues with annual inspections.
What influence do environmental conditions have?
Under extreme temperatures (-30°C) or corrosion, material selection (e.g., stainless steel V4A for chemicals) and protection class (e.g., IP67) are crucial for the longevity of the service brake. ATEK stainless steel gear boxes with integrated service brakes have proven successful, e.g., in the pharmaceutical industry.Optimization and integration of the Service brake: Braking solutions in the modern drive train of ATEK
How do we ensure maximum reliability and minimize maintenance?
Unexpected failures of the Service brake cause production stops. High-quality friction materials (>2 million switching cycles) for the service brake and optional wear sensors enable predictive maintenance of this crucial working brake. ATEK sensors report the need for change 200 operating hours in advance, reducing downtimes by up to 90%.
- Maximum reliability of the Service brake is ensured by using high-quality friction materials designed for over 2 million switching cycles.
- Optional wear sensors for the Service brake allow for predictive maintenance by signaling the need for change early and reducing downtimes by up to 90%.
- The intelligent system integration of a Service brakewith a servo motor, as offered by ATEK system solutions, enables precise holding and energy recovery.
- Through such integrated solutions with a Service brake energy costs can be reduced by up to 10% in vertical axes.
- ATEK assists customers in selecting the optimal Service brake as a braking solution through comprehensive technical expertise and user-friendly online product configurators.
- Even for individual requirements and batch size 1, suitable service brakes can be configured and realized.
- Expert consultation helps you define the right safety brake for your specific application and Service brake select the appropriate one.
What advantages does system integration with servo motors offer?
Precise positioning (e.g. portal robots) requires a systems approach. The integration of a service brake with a servo motor (ATEK system solutions) enables precise holding and energy recovery. How does ATEK support you in choosing the optimal solution? Service brake die Energiekosten um bis zu 10% sinken.
Wie unterstützt ATEK Sie bei der Auswahl der optimalen Lösung?
The selection of the optimal Service brake is facilitated by technical expertise and online product configurators, even for lot size 1. Expert consultation supports the choice of the appropriate safety brake and the suitable Service brake.
The correct Service brake is crucial for machine safety and efficiency. ATEK Drive Solutions provides expertise and system solutions, including the appropriate Service brake, to optimize drive technology.
