Discover how ATEK Drive Solutions sets new standards with innovative manufacturing techniques.
What distinguishes the state-of-the-art servo motor manufacturing at ATEK?
ATEK combines decades of experience mit latest technology, a modular system for maximum flexibility and automated processes with strict quality controls, to deliver servo motors of the highest precision and reliability.
How does ATEK ensure the precision and reliability of its servo motors?
Through comprehensive quality assurance at every manufacturing step, the use of high-quality materials, optimized designs to minimize, for example, detent torques, and extensive testing, which guarantees a lifespan of 20,000-40,000 hours. Does ATEK offer servo motors for special or extreme operating conditions?
Bietet ATEK Servomotoren für spezielle oder extreme Einsatzbedingungen?
Yes, ATEK develops customized servo motor solutions, adapted to extreme temperatures (-20°C to +40°C), humidity, and dust, including options with protection class IP65+ to IP69K and hygienic designs (e.g., Silver Line ESK made of stainless steel).
What role do software and networking play in ATEK servo motors?
A central role. Modern servo motors from ATEK are designed for digital control systems and integration into closed-loop systems with IIoT connectivity (e.g., via EtherCAT, OPC UA), enabling self-optimization and predictive maintenance. How do customers benefit from ATEK’s modular system for servo motors?
The modular system enables
Das modulare System ermöglicht millions of configurations, resulting in a high variety of variants, tailored solutions, and quick delivery times , even for specific requirements.
What support does ATEK provide in selecting and integrating servo motors?
ATEK offers comprehensive technical consulting, support in the design and optimization of drives, as well as in the development of customized special solutions, to ensure close customer ties.
How does ATEK address the trend towards miniaturization in servo motors?
By using advanced magnetic materials such as NdFeB and optimized motor designs, ATEK realizes servo motors with high torque density in small sizes , ideal for applications with limited space.What is special about ATEK’s latest generation of servo motors?
They combine
high power density , often through optimized magnetic circuits and winding techniques, withenergy efficiency and the ability to integrate into intelligent, connected drive systems , ready for Industry 4.0 applications.State-of-the-art servo motor manufacturing
Die at ATEK is characterized by precision, performance, and flexibility , enabled by a modular system and the ability to deliver customized solutions even in small series. auch in Kleinserien zu liefern.
Material innovations such as NdFeB magnets and optimized motor designs are crucial to realize high torque densities in the smallest space, which can, for example, double the power while maintaining the same space and thus enable compact, powerful drive solutions. Intelligent control systems, IIoT connectivity, and the integration of AI/ML drive efficiency by enabling kann und somit kompakte, leistungsstarke Antriebslösungen ermöglicht.
self-optimization and predictive maintenance, which can reduce downtimes by up to 70%. Learn all about the latest trends and technologies in servo motor manufacturing and how ATEK Drive Solutions benefits from them to provide you with the best drive solutions.
The servo motor manufacturing has developed rapidly. ATEK Drive Solutions relies on state-of-the-art technologies to offer you more precise, efficient, and reliable drive solutions. Do you have questions or need a custom solution? Contact Stillstandszeiten um bis zu 70% reduzieren kann.
Erfahren Sie alles über die neuesten Trends und Technologien in der Servomotorenfertigung und wie ATEK Drive Solutions davon profitiert, um Ihnen die besten Antriebslösungen zu bieten.
Die Servomotorenfertigung hat sich rasant entwickelt. ATEK Drive Solutions setzt auf hochmoderne Technologien, um Ihnen präzisere, effizientere und zuverlässigere Antriebslösungen zu bieten. Sie haben Fragen oder benötigen eine individuelle Lösung? Nehmen Sie jetzt us now!
Do you need a tailored drive solution for your application?
Request an individual solution now!
Understanding the fundamentals of modern servo motor manufacturing mit uns auf!
Benötigen Sie eine maßgeschneiderte Antriebslösung für Ihre Anwendung?
Jetzt individuelle Lösung anfragen!
Verstehen Sie die Grundlagen moderner Servomotorenfertigung
Die at ATEK is characterized by requires micrometer precision. The key is the coordination of mechanics, electronics, and software.ATEK’s modular system enables flexibility.
Automated processes with quality controls and a large inventory ensure reliability. A well-thought-out process chain is the basis for servo motor-supported drive solutions..
Research enhances power density and energy efficiency, for example, through optimized magnetic circuits. Innovation expands technical boundaries.Expertise as a servo motor manufacturer is central.
Precision and performance: The driving forces of innovation.
Machine performance depends on servo motor quality; ATEK integrates high-torque servo motors with encoders..
The path from raw material to precision component
high-precision servo motors requires know-how and modern manufacturing equipment for speeds over 6,000 rpm.
Quality assurance as a foundation
High downtimes require seamless quality assurance, a necessity at ATEK..Utilize material innovations and design for peak performance.
NdFeB magnets double power without increasing space due to high torque density. Material selection is crucial for compactness, especially for high-torque servo gear motors..
Motor design is just as important. Stator slot taper minimizes detent torque. Optimized geometry increases efficiency. Intelligent design, a core aspect of advanced servo motor production, enhances performance.Play-free planetary gearboxes are offered..
Miniaturization requires small, powerful motors. ATEK’s modular system enables tailor-made solutions. Integration of gear/motor (gear with servo motor flange) saves space. Goal: high torques in the smallest space..
Advanced magnetic materials
strong rare earth magnets influence motor size and performance. They revolutionize torque density..
Optimization of motor design
compact motors deliver over 5 Nm. Optimized winding techniques make it possible..
Miniaturization and integration
small servo drives for precision movements are feasible. Micro-mechanics and electronics integration open new dimensions..Implement intelligent control and advanced feedback systems.
Servo motor precision requires appropriate feedback systems: encoders for resolution, resolvers for robustness. The right choice is crucial.ATEK advises on servo-ready gear motor systems..
- Selection of the optimal feedback system (encoder or resolver) based on application requirements.
- Importance of encoders for high resolution and resolvers for robustness under harsh conditions.
- Use of digital controls with powerful microcontrollers for precise real-time processing of sensor signals.
- Sensitive and accurate motor control through advanced pulse width modulation (PWM) techniques.
- Integration into closed-loop systems to achieve self-regulation and predictive maintenance.
- Use IIoT technologies and networking to enhance efficiency through data-driven self-optimization.
Digital controls with microcontrollers process sensor signals in real time. PWM signals regulate sensitively. Digital controls enable precision. (at ATEK is characterized by).
Industry 4.0: Servo motors in closed-loop systems with IIoT for self-regulation, predictive maintenance. Self-optimization increases efficiency.Example: integrated gear motors for CNC machines..
Encoder vs. Resolver: A detailed analysis.
Resolution or robustness (100g shock)? Decision based on operating conditions..
Digital control systems.
Fast load response? Microcontrollers and EtherCAT are crucial..
Closed-loop systems and self-regulation.
Lines increase efficiency (15%) through parameter adjustment. AI makes systems learnable..Adapt servo motors to specific requirements and environments.
Servo motors must withstand extreme conditions (-20°C to +40°C, humidity, dust). ATEK uses seals/housings for IP65+. Environmental resistance is a quality feature. for compact inline servo gear motors..
Food/pharma industry requires hygiene. ATEK’s Silver Line ESK (stainless steel, hygienic design) and FDA-compliant lubricants meet standards. Industry-specific standards are a priority..
Customization is central: special shafts, flanges, windings. ATEK develops special solutions, even in small series, a sign of flexibility in the state-of-the-art servo motor manufacturing.. ATEK is a partner for drive challenges..
Adaptation to extreme conditions.
Reliable operation despite high-pressure cleaning? IP69K and corrosion-resistant materials make it possible..
Protective measures.
Long maintenance intervals (20,000h+)? Special lubricants extend lifespan, improve efficiency..
Customized solutions.
Exact torques (3.7 Nm), speeds, limited space? ATEK develops tailored drive solutions..Optimize manufacturing processes for maximum longevity and reliability.
Smooth operation is crucial (press/tool machines). Detent torque is disruptive. ATEK minimizes it through stator slot taper, optimized magnets – key elements of the state-of-the-art servo motor manufacturing.. detent torque reduction enhances precision and running culture..
- Application of techniques such as stator slot skewing and optimized magnetic arrangements to minimize cogging torque.
- Ensuring a high operational lifespan (typically 20,000-40,000 hours) through rigorous quality controls at every manufacturing step.
- Conducting comprehensive testing procedures, including accelerated lifetime, environmental, and failure analysis tests.
- Ensuring reliability in highly dynamic applications through test scenarios such as millions of start-stop cycles.
- Implementation of integrated diagnostic functions to support predictive maintenance.
- Maximizing availability and performance through proactive maintenance strategies and regular software updates.
- Continuous monitoring of operating parameters such as noise development and heat dissipation for early detection of anomalies.
Lifespan (20-40,000h) secured through quality control, tests (accelerated, environmental, failure analysis). This guarantees reliability..
Long-term performance requires inspections (noise, heat). Diagnostic functions enable predictive maintenance. Software updates improve performance. Proactive maintenance maximizes availability..
Techniques to minimize cogging torque.
Torque ripple <1% for optical systems? Precise manufacturing and magnetic circuit design enable it..
Quality control and lifetime tests.
30 million start-stop cycles tested? Means reliability in dynamic applications..
Maintenance and troubleshooting.
Increased motor temperature? Diagnostic tools and ATEK consulting help with assessments..Recognize trends and shape the future of servomotor manufacturing with.
Future: intelligent, connected servomotors with self-optimization, proactive maintenance through AI/ML. These developments shape the. forward-looking servomotor manufacturing.. Algorithms analyze data, adjust parameters. Intelligent systems increase efficiency, availability..
IIoT: Servomotors as active participants. Data exchange (OPC UA, MQTT) with PLC/Cloud for monitoring, remote maintenance, optimization. IIoT connectivity for transparent, efficient processes..
Trend: wireless power transmission. Potential for rotating applications, clean rooms (fewer cables, maintenance). Challenge: efficient power transfer. ATEK is observing this development..
Integration of AI and ML.
Detect bearing damage weeks in advance? AI-based predictive maintenance reduces downtime (by up to 70%)..
IIoT connectivity.
Monitor/optimize hundreds of drives centrally? IIoT platforms provide infrastructure, analysis tools..
Wireless power transmission.
Endlessly rotating robotic arms without cable wear? Wireless power transmission could enable this..
