Maximum performance and flexibility for your drive solutions thanks to state-of-the-art encoder technology.
What is an integrated gearbox with absolute encoder connection?
An integrated gearbox with absolute encoder connection is a compact drive unit, which combines a gearbox for mechanical power transmission and an absolute encoder for precise, direct positioning in one housing. This simplifies system construction und improves overall performance.
What advantages do integrated gearboxes with absolute encoders offer?
The main advantages are higher precision in positioning, improved system dynamics through direct coupling, reduced complexity and installation effort as well as an increased reliability. With precise positioning, for example, downtimes can be reduced by up to 15% .
When should I choose an SSI interface and when a BiSS-C interface for my absolute encoder?
Die SSI interface is suitable for applications that require simple and noise-resistant position feedback . BiSS-C is the better choice for high-performance applications that require real-time communication, bidirectional data exchange (e.g. for parameterization or diagnostics) and enhanced safety features such as CRC.
How does mechanical integration affect the performance of the drive system?
A careful mechanical integration is crucial for overall performance. It ensures optimal stiffness and accuracy, minimizes play and vibrations. In solutions like the Sendix encoders, the mechanical coupling with optical sensors also enables robustness against strong magnetic fields..
For which applications are these integrated systems particularly suitable?
They are ideal for demanding industrial applications such as robotics, packaging machines, machine tools, medical technology, and mobile automation, where high precision, dynamics, and reliability are required and where an accurate absolute position capture is needed.
Are integrated gearboxes with absolute encoders suitable for harsh environmental conditions?
Yes, many systems are designed for harsh conditions. Features such as a high protection class (e.g. IP67), a wide temperature range (e.g. -40°C to +90°C) and resistance to shock and vibration enable reliable use in demanding industrial environments.
What role does the resolution of the absolute encoder play in the integrated system?
The resolution of the absolute encoder (e.g. 17 bit singleturn + 12 bit multiturn) determines the accuracy of position measurement. A higher resolution allows for a finer control and positioning, which is essential for precise movements and high repeat accuracy.
What distinguishes the integrated drive solutions from ATEK Drive Solutions?
ATEK Drive Solutions offers as a system provider high-quality, customer-specific, and standard drive solutions.Our strengths lie in the combination of decades of experience in gearbox construction, a modular system for variety and fast delivery times, as well as comprehensive technical consulting for the optimal design of your drive train with integrated absolute encoder connection. Integrated gearboxes with absolute encoder connection offer a
Integrierte Getriebe mit Absolut-Encoder-Anschluss bieten eine compact solution for precise positioning and can reduce system complexity through direct data acquisition und reduce downtimes by up to 15%.
The choice of interface, such as SSI for simple applications or BiSS-C for high-performance tasks with real-time communication and diagnostics, is crucial for functionality und efficiency of the overall system..
Such systems are particularly advantageous in robotics and automation, where they improve dynamics through weight optimization and through maintenance-free components such as battery-free encoders, can reduce overall operating costs. Discover the benefits of integrated gearboxes with absolute encoder connection: From precise positioning to robust performance – we will show you how to optimize your drive technology.
Are you looking for an efficient and precise solution for your drive technology? Integrated gearboxes with absolute encoder connection offer an optimal combination of performance and reliability. Contact us now at
Entdecken Sie die Vorteile integrierter Getriebe mit Absolut-Encoder-Anschluss: Von präziser Positionierung bis hin zu robuster Performance – wir zeigen Ihnen, wie Sie Ihre Antriebstechnik optimieren können.
Sie suchen nach einer effizienten und präzisen Lösung für Ihre Antriebstechnik? Integrierte Getriebe mit Absolut-Encoder-Anschluss bieten eine optimale Kombination aus Leistung und Zuverlässigkeit. Kontaktieren Sie uns jetzt unter ATEK Drive Solutions, to find the perfect solution for your individual requirements.
Do you want to optimize your drive technology and benefit from the advantages of integrated gearboxes with absolute encoders? Talk to our experts!
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Basics and benefits of integrated gearboxes with absolute encoders.
Integrated gearboxes with absolute encoder connection represent an advanced solution in modern drive technology that combines precision and system simplification. This article highlights how these systems with integrated absolute encoders function and demonstrates how the precise positioning enabled by them can optimize drive performance and increase overall efficiency in diverse industrial applications.Introduction to integrated gearboxes with absolute encoder connection
Integrated gearboxes with absolute encoder connection are important for modern drives as they compactly combine mechanical power transmission and precise position feedback. This combination is important in packaging machines, for example, where such gearbox-encoder units enable exact product placement at high speeds. The integration leads to optimized performance and reduced complexity, which offers advantages for your servo-ready gearbox motor. Compact combination of mechanical power transmission and precise position feedback.
- Optimized performance and reduced system complexity.
- Enables precise product placement at high speeds, e.g., in packaging machines.
- Reduction of downtimes by up to 15% through precise positioning.
- Improved control quality through direct coupling of gearbox and encoder.
- Increase in productivity of systems, especially relevant in robotics.
- Steigerung der Produktivität von Anlagen, besonders relevant in der Robotik.
Precise positioning by absolute encoders can reduce downtimes by up to 15%. The direct coupling of gearbox and encoder provides the control with exact data, improving control quality. This is particularly relevant in robotics, where fast and accurate movements are required. Such system solutions, like an integrated gearbox with absolute encoder connection, can increase the productivity of systems.Integrated encoder motorTechnology and functionality
For applications that require high data security and real-time communication, as is often the case with an integrated gearbox with absolute encoder connection , BiSS-C interfaces represent a common solution. They enable, through CRC and bidirectional data exchange, for example, continuous condition monitoring without interrupting the control. The choice of interface – SSI or BiSS-C – is fundamentally important for such drive solutions with absolute encoders. Precise gearbox motor
To ensure process safety in strong magnetic fields, mechanically coupled gearboxes with optical sensors, as found in Sendix encoders, are suitable. These systems can achieve IP67 and withstand temperatures from -40 to +90°C. Mechanical integration influences accuracy, a core aspect of combined gearbox-encoder systems, which is why careful design, especially for high-torque servo motors, is required.Application areas and benefits
In robotics, a weight reduction of 25%, as achieved by the ReBeL well gearbox from igus through polymer use, can improve dynamics, an important aspect when using integrated gearboxes with absolute encoder connection.Such systems are suitable for articulated arm robots that perform complex movements precisely. The specific adaptation to the application is an advantage of these units with gearbox and absolute position sensor. Flange gearbox motor
- Improved dynamics in robotics through weight reduction (e.g. through polymer use).
- Suitability for articulated arm robots that perform complex and precise movements.
- Advantage of specific adaptation to the respective application.
- Maintenance-free multiturn encoders (e.g., Nanotec NMM1) through battery-free Wiegand sensors.
- High resolutions (e.g., 17 bit singleturn, 16 bit multiturn) for precise applications.
- Minimization of maintenance effort and increase in system lifetime.
- Reduction of overall operating costs through durable and low-maintenance technology.
Nanotec NMM1 multiturn encoders use Wiegand sensors and require no batteries, making them maintenance-free. They offer, for example, 17-bit singleturn and 16-bit multiturn resolution over SSI for backlash-free planetary gearboxes.. This technology minimizes maintenance and increases lifespan, allowing an integrated gearbox with absolute encoder connection to reduce overall operating costs.
Integrated systems with absolute encoders are thus significant for precise drive solutions. The correct choice of interface and system integration are crucial for optimal use, especially with an integrated gearbox with absolute encoder connection. We are available for detailed consulting on your projects.
