ATEK Drive Solutions: Your experts for customized brake upgrades that pay off.
What are the main benefits of a retrofit brake solution for my existing systems?
A retrofit brake solution increases the productivity of your systems, enhances safety and can reduce operating costs.By modernizing, you can often reduce downtime by up to 20% and extend the lifespan of your machines.
How complex is the integration of a new brake solution into an older machine?
The complexity varies, but ATEK minimizes the effort through modular systems und and customizations.A thorough current state analysis in advance ensures compatibility and uncovers potential challenges early.
Can ATEK also develop suitable brake solutions for very specific or old equipment when standard parts are no longer available?
Yes, ATEK specializes in the development of customized special solutions, even in small series. Even if original spare parts are no longer available, we can provide a suitable retrofit brake solution for your existing system through new developments or the use of 3D printing . What role does ATEK’s system competence play in a brake retrofit?
As a system provider for the entire industrial drive train (gear boxes, brakes, motors), ATEK does not view the brake in isolation, but rather the
interaction of all components. Thisholistic approach ensures an optimal integration and performance of the retrofit solution. How does a brake upgrade affect existing machine controls or safety systems?
An upgrade may require adjustments. ATEK provides comprehensive advice on the
integration into your existing systems. If necessary, we assist with therecalibration of controls , to ensure correct brake force distribution andfull functionality. What economic benefits can I expect from a brake retrofit beyond just spare part costs? In addition to potentially lower maintenance costs, you benefit from
Welche wirtschaftlichen Vorteile kann ich von einem Bremsen-Retrofit erwarten, über die reinen Ersatzteilkosten hinaus?
increased machine availability improved energy efficiency, higher output. und A brake upgrade is an investment that can positively impact theoverall equipment effectiveness (OEE). How does ATEK ensure that the retrofit solution meets current safety standards? ATEK places the utmost importance on safety. Our solutions are developed with regard to
relevant standards and guidelines
(e.g., Machinery Directive). We advise you to ensure that your modernized facility meets current safety requirements. My facility is very old. Is a brake retrofit still worthwhile? Especially for older but mechanically sound facilities, a brake retrofit can be.
very economical.
It can significantly extend the lifespan, bring safety up to date, and increase productivity, often at a fraction of the cost of a new investment., die A brake retrofit offers und die significant economic benefitsreduced downtime by up to 20%
Ein Bremsen-Retrofit bietet signifikante wirtschaftliche Vorteile through reduzierte Ausfallzeiten um bis zu 20% and an improved machine performance,which increases the productivity of your existing systems.
ATEK Drive Solutions enables, as a system provider with expertise in gear boxes, brakes, and motors tailored retrofit solutions, which are optimally customized to meet your specific requirements, thanks to a modular system architecture and the ability to develop special solutions. Modernizing brake systems is a
strategic step for securing the future of your machines, which not only increases operational safety , but also contributes throughthe integration of modern technologies and sustainable approaches to resource conservation. Learn how to increase the lifespan and efficiency of your existing systems with retrofit brake solutions from ATEK Drive Solutions – for more safety and less downtime.
Your existing systems are the backbone of your company. With retrofit brake solutions from ATEK Drive Solutions, you sustainably optimize them. Learn more about our customized solutions and contact us at Ressourcenschonung beiträgt.
Erfahren Sie, wie Sie mit Retrofit-Bremslösungen von ATEK Drive Solutions die Lebensdauer und Effizienz Ihrer Bestandsanlagen steigern – für mehr Sicherheit und weniger Ausfallzeiten.
Ihre Bestandsanlagen sind das Rückgrat Ihres Unternehmens. Mit den Retrofit-Bremslösungen von ATEK Drive Solutions optimieren Sie diese nachhaltig. Erfahren Sie mehr über unsere maßgeschneiderten Lösungen und kontaktieren Sie uns unter ATEK Drive Solutions for personalized advice.
Interested in a retrofit brake solution for your facility? Talk to our experts today!
Get advice now!
Recognize opportunities: Take advantage of the benefits of brake retrofits.
Targeted modernizations increase productivity and safety of machine fleets. ATEK Drive Solutions explains how retrofit brake solutions for existing systems reduce costs and improve performance. Individual consulting is available for specific requirements.
Old brakes, new risks? Assessment of the current state.
Regular brake inspections are essential. Efficiency losses, such as longer cycle times due to wear, often incur unnoticed costs. A current state analysis uncovers potentials and serves as the basis for modernization. This is especially true when retrofitting brake systems in existing machines is being considered. Annual reviews are recommended.
Economic viability: More than just spare parts.
A brake upgrade is often economically viable as it improves performance and safety (see Gexhaust). Modernized brakes can reduce downtime by up to 20%. Such an upgrade to brake systems in existing machines invests in longevity and value of industrial brakes..
Compatibility: The invisible hurdle.
Compatibility of new brake components with old systems is challenging – an important aspect when planning a retrofit brake solution for existing systems.Brake pads are not universal (see Frontech). System integration is often more complex than component technology. ATEK’s modular approach offers advantages for your brakes..Choose ATEK: Customized brake upgrades ensure
System competence: The decisive difference.
As a system provider, ATEK understands the drive train (gear boxes, brakes, servomotors) and optimizes, for example, the interaction of motor control and brake. This system competence enables holistic plant optimization, a crucial advantage in developing a thoughtful retrofit brake solution for existing systems.. Learn more about our brake manufacturer-competence.
- Holistic plant optimization through system competence in the drive train.
- Customized solutions for special requirements, even in small series.
- Potential for enhancing performance and longevity through individual adjustments.
- Comprehensive technical consulting from needs analysis to implementation.
- Fast response times thanks to inventory with around 500,000 parts.
- Expertise in optimizing the interaction of motor control and brake.
Custom solutions: When standard is not enough.
For special requirements that often arise during the modernization of brakes in existing systems , we develop customized solutions, even in small series (e.g., brakes for extreme temperatures/compact installation spaces, see Turbo Concepts). Custom solutions can improve performance and longevity. Discover our professional brake design..
Consulting and service: Your success is our goal.
Technical consulting analyzes your needs, for example, for a targeted renewal of brakes in old systems, and accompanies until implementation, beyond data sheets. An inventory of approximately 500,000 parts ensures quick reaction. Visit our area for safety brakes..Overcome hurdles: Mastering the technical aspects of retrofits.
Brake fluids: Understanding the invisible science.
The choice of brake fluid (DOT 5 silicone, glycol) is critical for old systems, especially in the context of a retrofit brake solution for existing systems.; wrong choices can cause system failures. DOT 5 is not hygroscopic; water accumulation promotes corrosion/ice. System cleaning before conversion avoids material incompatibilities.
Brake types: Choose from eddy current to disc brake.
There are various brake technologies. Eddy current brakes, for example, also work during power outages. retrofitting brake systems in existing machines Reliability is an important, often underestimated industrial factor. Learn more about modern brake technology. System adjustment: Correctly calibrating ABS and ACC..
Assistance systems (ABS, ACC) require adjustments after brake upgrades, a core aspect of many retrofit projects.
Performance enhancement of 10-15% may require ABS reprogramming. modernization of brakes in existing systemsCalibration ensures brake force distribution and operational safety, often overlooked. Our experts for brake systems are happy to advise you. Benefit from practice: Apply proven retrofit strategies.
Profitieren Sie von Praxis: Bewährte Retrofit-Strategien anwenden
Case study railway technology: Ensuring longevity through expertise.
Die Brake modernization for existing equipment in durable rail vehicles requires expertise (see Schwarzer Magnetsysteme, >32,000 permanent magnet brakes). Compliance (e.g., DIN EN 16207) is essential for safety. Our global service supports you.
- Application of expertise in modernizing brakes in durable systems such as rail vehicles.
- Ensuring compliance (e.g., DIN EN 16207) for maximum safety and reliability.
- Strategic modernization of old drum brakes, including options like pad restoration.
- Taking critical details into account for drum brake retrofits: Spare part availability, precise adjustment, and material selection.
- Consideration of specific challenges in electric vehicles, such as corrosion prevention.
- Implementation of maintenance practices, e.g., controlled braking for E-vehicles, to extend lifespan.
Drum brake retrofit: Reviving old iron.
Old drum brakes can be modernized – a classic case for a retrofit brake solution for existing systems.. Lining restoration (e.g. Gutbrod tractor) is an alternative to replacement. Precise fitting and material selection (e.g. copper rivets) are crucial.
- Check spare part availability.
- Consider lining riveting.
- Pay attention to correct adjustment.
Also read about effective safety brakes.
Electric vehicles: Overcoming special braking challenges
In electric vehicles, brakes can corrode faster due to recuperation. Controlled braking (e.g. from 100 to 50 km/h), monthly, keeps brake discs clean and extends lifespan.Secure the future: Implement innovative brake technology
Smart brakes: Realizing predictive maintenance through IoT
IoT sensors enable continuous brake condition monitoring and proactive maintenance alerts. This is particularly relevant when a retrofit brake solution for existing systems. is to be equipped with forward-looking technology. This can reduce downtime by up to 15% and is technically feasible. Discover our modular brake units.
Sustainability: Resource conservation in retrofit focus
Brake retrofits contribute to sustainability. ATEK’s focus on material efficiency/reuse (cf. SCHWARZER) fosters this, especially in the design of a sustainable retrofit brake solution for existing systems.. Lighter, more efficient brakes reduce energy consumption and conserve resources. modern brake technology. sustainable industrial brakes.
3D printing: Producing custom components on demand
3D printing creates specific brake components in small series when spare parts are missing. This is a valuable tool for the successful implementation of a retrofit brake solution for existing systems., where spare parts are hard to obtain. This reduces lead times for critical parts of older systems. K-Sport uses CAD for custom brackets.
A planned retrofit brake solution for existing systems. is strategically important for safety and efficiency. ATEK Drive Solutions combines experience and innovative technology for tailored solutions. We advise and create customized offers.
