How ATEK Drive Solutions guarantees reliability with innovative brake solutions and protects your systems.
What exactly is a redundant brake system and why is it relevant for my industrial plant?
A redundant brake system includes additional brake components or paths, which take over the braking function in the event of a failure of the primary system. For your industrial plant, this means a significant increase in reliability and the minimization of hazardous situations as well as costly downtime.
What advantages do redundant brake systems offer beyond a simple backup brake?
Beyond a pure backup function, redundant systems often allow for a “fail-operational” behavior. This means that the system can continue to operate safely or be controlled to shut down even in the event of a single failure in the brake system, instead of coming to an abrupt stop. This increases the werden, anstatt abrupt stillzustehen. Dies erhöht die process stability and productivity..
How does the fail-operational principle work in redundant brakes?
The fail-operational principle ensures that a system maintains its essential function even after the failure of one or more components, retaining its functionality.In terms of brakes, this means that even if part of the system fails, there is still sufficient braking power available, to safely stop or control a machine.
Are redundant brake systems only suitable for new systems or can they also be retrofitted to existing machines?
Redundant brake systems are suitable for both new systems and the retrofitting of existing machines. The complexity of retrofitting depends on the existing design. ATEK Drive Solutions offers consultation for integration into different scenarios.
What role do sensors and controls play in a redundant brake system?
Sensors continuously monitor the condition of the brake system and detect faults early.. The control then decides whether to switch to the redundant path. These components are crucial for the rapid and reliable activation of redundancy.
What additional costs and complexities should I expect when implementing?
The implementation of redundant systems initially leads to higher acquisition and integration costs due to additional hardware and more complex controls. However, in the long term, these costs can be offset by avoided downtimes and increased safety. How does ATEK Drive Solutions assist in selecting and integrating redundant brake solutions?
ATEK Drive Solutions provides
comprehensive technical consultation , to specify the appropriate redundant brake components for your specific application. We assist in the, um die passenden redundanten Bremskomponenten für Ihre spezifische Anwendung auszulegen. Wir unterstützen bei der development of custom solutions and use our modular system for optimal integration and fast delivery times..
What future developments can be expected in redundant brake systems, for example in the field of AI?
Future developments aim for even smarter fault detection and prediction through AI algorithms. The integration with other safety systems such as steer-by-brake and further miniaturization at consistent performance are important trends. Redundant brake systems are crucial for operational safety,
minimizing the risk of costly failures in industrial applications, significantly increasing the und availability of systems. The fail-operational principle is a core feature ensuring that the brake system remains functional even after the failure of a component,.
Das thus guaranteeing ist ein Kernmerkmal, das sicherstellt, dass das Bremssystem auch bei Ausfall einer Komponente funktionsfähig bleibt und so continuous safety and process stability. Modern redundant systems, often with
Moderne redundante Systeme, oft mit dual actuators or intelligent controls,are essential for demanding industrial applications and can significantly improve safety standards and contribute to a productivity increase of up to 10%. Produktivitätssteigerung von bis zu 10% Learn why redundant brake systems are indispensable in modern drive technology and how ATEK Drive Solutions helps you achieve the highest safety standards.
In the world of industrial drive technology, safety is of utmost importance. Redundant brake systems play a key role. Do you want to learn more about the benefits and applications? Contact us at
Erfahren Sie, warum redundante Bremssysteme in der modernen Antriebstechnik unverzichtbar sind und wie ATEK Drive Solutions Ihnen hilft, höchste Sicherheitsstandards zu erreichen.
In der Welt der industriellen Antriebstechnik ist Sicherheit von höchster Bedeutung. Redundante Bremssysteme spielen dabei eine Schlüsselrolle. Sie möchten mehr über die Vorteile und Einsatzmöglichkeiten erfahren? Kontaktieren Sie uns unter ATEK Drive Solutions for a personalized consultation!
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Introduction to redundant brake systems
Safety in drive technology is based on careful planning. Fault tolerance is crucial for plants. Redundant brake systems increase operational safety and minimize downtime. This article describes technology and applications.
What do we understand by redundant brake systems?
Ein redundant brake system takes over the function of the primary system in case of failure. It is a safety mechanism, not just a backup, that intervenes in emergencies. Bosch combines iBooster and ESP; if one component fails, the other ensures the braking function. Our safety brakes utilize similar principles for fault tolerance..
Why are these systems essential for drive technology?
A dual backup is often justified, as it minimizes risks and supports automation. For automated driving from SAE Level 3 (without constant driver intervention), it is a prerequisite. The reliability of a emergency stop brake in critical industrial applications highlights this.
The role in modern drive technology and for autonomous driving
Ein multiple design concept allows for more complex, powerful drive solutions through additional safety. Knorr-Bremse emphasizes their importance for electric commercial vehicles, where battery failure must not diminish braking performance. Our industrial brakes are designed for such conditions and promote operational safety.Functioning and architectures of redundant brake systems
What fundamental principles underpin the dual backup??
The fail-operational principle is crucial: The system maintains its function in the event of component failure. Manufacturers use, for example, dual actuators for full braking power. This is central to modern brake technology..
- The fail-operational principle secures system function even with component failure.
- Dual components such as actuators ensure full braking power in case of failure.
- Specific architectures from manufacturers (e.g., Bosch iBooster/ESP®, Knorr-Bremse GSBC) enable such fault tolerance..
- systems to monitor themselves and automatically switch to redundant units in case of errors. um.
- Independent fallback systems (e.g., Continental’s SDCU) ensure a safe stop.
- Specialized software is essential for fault management and signal consistency.
Can you name examples of architectures?
Established solutions exist. Providers like Bosch and Knorr-Bremse have developed architectures. Bosch combines iBooster/ESP®, both can brake independently. Knorr-Bremse offers with GSBC a platform for cost-optimized multiple designs through component reuse, relevant for electronic brake systems..
How is functionality ensured in the event of a failure?
In case of faults, systems monitor themselves and switch to the backup unit. Continental’s SDCU serves as an independent fallback system for a safe stop. This requires software for fault management/signal consistency, similar to the logic of a SIL-1 brake..Components and technologies of redundant brake systems
What actuators are used?
Electromechanical brakes (EMB) are gaining importance due to advantages like compact design. Knorr-Bremse develops EMBs for future vehicle architectures. Pneumatic brakes remain proven, robust, especially in commercial vehicles and many braking systems..
How do sensors and control units work together?
Sensors and control units work together. Wheel speed sensors monitor wheel speeds to prevent locking. Control units (e.g., Knorr-Bremse’s Truck Motion Controller) process data, detect primary system faults, and quickly activate the safety components.. Precision is safety-relevant.
Are there special requirements for power supply?
Safety-critical systems require a fault-tolerant power supply.Knorr-Bremse is developing the rPMS with two independent circuits for this purpose. This ensures high system availability, even with partial failure of the onboard electronics.Challenges and future developments
What hurdles are there in implementation?
System complexity and development costs are challenges.Such double-design systems require new interfaces, extensive validation, and highly developed software. In a distributed brake system, components must interact precisely.
What trends are emerging for the future?
Future trends include functions like steer-by-brake for additional fault tolerance.. dual steering and brake systems, which increase safety. Bosch is researching the use of AI for better fault detection and real-time brake performance optimization.
Does digitization play a role?
Digitization is relevant. Digital infrastructures/tools (e.g., online configurators, as ATEK offers for Gear Boxes) simplify design/maintenance. Remote diagnostics/predictive maintenance are improving, beneficial also for modular brake-gearbox units..Applications of redundant brake systems
Where are such safety systems for brakes mainly used?
The main application field is the automotive industry (passenger cars/trucks), but there are further areas. For commercial vehicles under heavy load, reliability, as Bosch develops for automated trucks, is very important.
- The main application field is the automotive industry, including passenger cars, trucks, and automated vehicles.
- Commercial vehicles, especially under heavy load and in automated operation, benefit significantly.
- Industrial areas such as machine tools, stage technology, conveying systems, and lifting equipment use such double safety systems for increased safety.
- In rail transport, they are standard and legally required due to high speeds and masses.
- ATEK Drive Solutions develops specific solutions for demanding industrial applications.
- These fail-safe systems are crucial where brake failure could have catastrophic consequences.
Are there also industrial applications?
Industrial applications (machine tools, stage technology) benefit. Double brake systems increase safety/reliability there. In large conveying systems/lifting equipment, brake failure would have serious consequences. ATEK Drive Solutions develops solutions for this.
What role do they play in rail transport?
In rail transport, they are such double brake systems standard and required. High speeds/masses demand high safety. Knorr-Bremse is a leading provider and emphasizes the necessity of fail-safe systems.Conclusion: The importance of redundancy for safety and progress
Systems with brake redundancy are essential for safety and reliability in drive technology. They represent a proactive step towards more automation and performance, not just a reaction to failures. Future developments, such as the integration of AI, suggest further advances in this field. ATEK Drive Solutions supports you in selecting suitable brake solutions that meet your specific requirements and high safety standards.
