ATEK solutions for smooth processes and the highest cycle rates in automation technology.
What are the main advantages of radial disc brakes for indexed tables in assembly lines?
Radial disc brakes offer maximum precision and repeat accuracy, fast reaction times for high cycle rates, high braking and holding forces for heavy loads, a compact design for easy integration and a low maintenance effort, which increases overall equipment effectiveness.
What actuation type (pneumatic, hydraulic, electric) is optimal for my radial disc brake on the indexed table?
The choice depends on your specific requirements: Pneumatic brakes are quick and robust for high switching frequencies. Hydraulic brakes provide the highest braking force and sensitive control for heavy loads. Electric brakes are energy-efficient and can be controlled digitally with precision, ideal for modern controls and safety functions.
How do I determine the correct braking torque for my radial disc brake on the indexed table?
The braking torque must be precisely matched to the mass of the indexed table, the desired deceleration time, and the cycle frequency . Undersizing leads to overheating, oversizing to unnecessary costs. ATEK supports you in the precise design.
Can ATEK radial disc brakes be integrated into existing assembly lines?
Yes, ATEK radial disc brakes are characterized by a compact design design that allows for problem-free integration even into existing indexed tables and assembly lines with limited space. Our modular system additionally supports this.
How maintenance-intensive are radial disc brakes for indexed tables?
Thanks to high-quality materials and robust construction , the maintenance effort for ATEK radial disc brakes is low. This leads to longer operating times and reduced downtime costs. Intelligent brake solutions can also proactively report maintenance needs.
Does ATEK also offer custom radial disc brakes for special requirements in assembly lines?
Yes, ATEK specializes in the development of custom special solutions. We utilize our decades of experience and modern technologies like additive manufacturing to provide tailored radial disc brakes even for complex requirements or small series.
What contribution do precise radial disc brakes make to reducing scrap in assembly lines?
Die precise and repeatable positioning through radial disc brakes is fundamental to product quality. It minimizes errors and can significantly reduce the scrap rate, as examples from medical technology (reduction of 8%) show.
How quickly can radial disc brakes react and how does that affect the cycle frequency?
ATEK radial disc brakes provide very fast reaction times, often under 30 milliseconds. This allows for shorter cycle times and higher overall throughput in assembly lines, as indexed tables can be positioned faster and more precisely.
Radial disc brakes increase precision and efficiency in assembly lines through exact stopping of indexed tables, which ensures product quality and can reduce scrap rates by up to 8 % can.
The correct actuation type and a correct design of braking torque are fundamental for optimal performance and durability; for example, electric brakes can reduce energy consumption by up to 70 %..
As a system provider, ATEK Drive Solutions delivers high-quality standard and custom radial disc brakes, which, with fast reaction times (<30ms) and intelligent features, significantly increase equipment effectiveness..Learn how ATEK radial disc brakes optimize your indexed tables in assembly lines and increase efficiency.
In modern assembly lines, precise and reliable indexed tables are essential. Radial disc brakes play a key role in this. Are you looking for the optimal solution for your application? Contact us now Contact with our experts!
Optimize your assembly lines with ATEK brakes! Do you need individual advice?
Start your inquiry now!
Understanding the basics: Radial disc brakes for indexed tables in focus
Basics and significance for assembly lines
Radial disc brakes are crucial for the performance of indexed tables in assembly lines decisively. Exact, repeatable stopping affects output/quality; e.g. PCB assembly (0.1mm deviation = scrap). Understanding modern brake technology.
Operating principle in detail
Radial acting force, as used in a radial disc brake for indexed tables, stops heavy loads on indexed tables in milliseconds. Principle utilizes lever laws/friction pairs for max. braking moments, min. space requirement. An automotive supplier reduced cycle times by 5%. Industrial brakes at a glance.
Key components and their interplay
Brake disc, pads, and caliper of a radial disc brake determine performance and service life. Material selection, precision manufacturing ensures reliability under continuous load. ATEK tests: >2 million cycles for standard pads. Choosing the right brake manufacturer.Optimize performance: Choose the right actuation type for radial disc brakes
Pneumatic actuation: Fast and robust
Pneumatically operated radial disc brakes, as they are often used in assembly lines, run uninterrupted for over 5 years (over 50 million cycles) at a packaging customer. They offer easy integration, quick reaction (<20ms); only need existing compressed air. Ideal for high switching frequency, e.g. sorting tasks (up to 120 stops/min.).
Hydraulic actuation: Powerful and precise
Hydraulically actuated radial disc brakes position heavy components (e.g. 2t) accurately, an important feature for indexed tables. They generate high braking forces, enabling sensitive control. A heavy machinery manufacturer improved positioning accuracy of welding tables with ATEK hydraulic brakes by 0.05mm. Higher installation effort pays off with high inertia moments due to force and precise pressure control.
Electric actuation: Efficient and intelligent
Electrically operated radial disc brakes reduce energy consumption by up to 70% compared to continuously powered systems, making them attractive for modern assembly lines. Advantages: precise digital control, integration into modern controls. ATEK uses electric spring brakes as safety brakes (power failure), ensuring hold position (robotics, loads up to 50kg). Energy-efficient brake solutions, Special brakes for servo drives.Increase efficiency: Realize the advantages of radial disc brakes in assembly lines
Ensure maximum precision and repeat accuracy
A medical technology manufacturer reduced the scrap rate in micropump assembly by 8% with ATEK radial disc brakes for indexed tables. Exact positioning is fundamental to product quality. Precision (arc-seconds) minimizes errors, increases value creation at the highest accuracy demands. Ensuring maximum precision and repeat accuracy through the use of
- Sicherung maximaler Präzision und Wiederholgenauigkeit durch den Einsatz von radial disc brakes for indexed tables in assembly lines for the highest product quality.
- Minimization of errors and increase of value creation through exact positioning, as enabled by powerful radial disc brakes for indexed tables.
- Enabling fast reaction times (typically under 30ms) to radial disc brakes increase cycle frequencies in assembly lines.
- Realization of shorter cycle times and higher overall throughput in assembly lines due to efficient braking systems such as radial disc brakes.
- Providing significant braking and holding forces through radial disc brakes, ideal for heavy or dynamic loads on indexed tables.
- Ensuring safe and fast stopping with radial disc brakes, even in emergency stop scenarios, which is essential for indexed tables in assembly lines.
- Compact design of the radial disc brakes for problem-free integration into indexed tables, even with limited installation space in assembly lines.
- Reduced maintenance effort and longer operating times with radial disc brakes for indexed tables in assembly lines through high-quality materials and robust construction.
Fast reaction times for higher cycle rates
Radial disc brakes for indexed tables in assembly lines with short switching times (<30ms) increase cycle frequencies. Fast reaction enables shorter cycles, higher throughput. Electronics manufacturer increased assembly machine capacity. Safety brakes for quick stops complement.
High braking and holding forces for demanding tasks
ATEK radial disc brakes offer high braking and holding forces, ideal for demanding tasks on indexed tables in assembly lines. Safe, fast stopping, even in emergency stops. Machine tool user holds spindles (>300kg) securely. Robust design ensures reliability. Robust industrial disc brakes.
Compact design and low maintenance effort
Compact radial disc brakes enable easy integration, especially important for indexed tables in assembly lines with limited space. High-quality materials and thoughtful construction minimize maintenance/downtime. Food operation extended maintenance intervals (from monthly to semi-annually), saving 15% in costs.Defining application areas: Radial disc brakes used across industries
Mechanical and plant engineering: The backbone of industry
In mechanical and plant engineering, radial disc brakes, especially for indexed tables in manufacturing processes, precision and reliability are important (CNC milling, µm tolerances). ATEK brakes ensure workpiece table positioning and manufacturing quality. Woodworking machinery manufacturers improved aggregate accuracy by 12%. Optimization for assembly lines.
Packaging industry: Speed and precision in harmony
Fast, repeatable stops are essential in the packaging industry (hundreds of products/min.). Here, radial disc brakes for indexed tables in assembly lines play a key role in maximizing efficiency. ATEK radial brakes ensure precise material supply and product positioning. Filling system manufacturers reduce product losses (overfilling) by about 3% with ATEK brakes.
Robotics and automation: Safe and dynamic movements
For robotics and automation, brakes such as the radial disc brake, are necessary for the highest safety standards (immediate, safe stop), even in applications with indexed tables in assembly lines where precision is required. ATEK brakes enable dynamic movements and safe load holding (even with power outages). Example: Palletizing robot (loads up to 200kg, positioning accuracy ±0.5mm). Multi-axis automation solutions, Linear motors in assembly lines.Refine selection: Custom-configured radial disc brakes
Determine the correct braking torque precisely
Incorrect design of a radial disc brake for indexed tables (e.g., for a rotary table system of a customer in an assembly line) leads to overheating and failure. The braking torque must be adjusted to mass, deceleration time, and cycle frequency. Undersizing: Overheating/wear; Oversizing: Costs/space. ATEK supports (Example: 150Nm for 500kg, 0.5s stop time).
- Determine the braking torque for your radial disc brake for indexed tables precisely considering mass, desired deceleration time, and cycle frequency in your assembly line.
- Avoid critical mistakes such as undersizing (leads to overheating and wear) or oversizing (causes unnecessary costs and space requirements at the indexed table) when selecting your radial disc brake .
- Choose the appropriate actuation type (pneumatic, hydraulic, electric) for your radial disc brake based on the specific application requirements of your assembly line and existing infrastructure.
- Consider the environmental conditions at the site of your radial disc brake for indexed tables, such as temperature, dust load, or humidity, to ensure the longevity and reliability of the brake in the assembly line.
- Pay attention to the available construction size and the permissible weight, so that the radial disc brake can be optimally integrated into the existing structure of your indexed table in the assembly line.
- Ensure that the selected radial disc brake meets all relevant certifications and standards (e.g., CE, ATEX for explosion-prone areas), especially in demanding assembly lines with indexed tables.
- Ensure machine safety and compliance with your system by adhering to standards with radial disc brakes for indexed tables, which is essential for operation and acceptance.
Consider actuation type and environmental conditions
The choice of actuation type (pneumatic, hydraulic, electric) for a radial disc brake for indexed tables in assembly lines depends on the specific application and environmental conditions (temperature, dust). Choice affects performance, complexity, maintenance. Example: encapsulated pneumatic brake for foundry (up to 60°C, dust), service life >3 years. Size/weight must fit.
Reliably meet certifications and standards
Radial disc brakes for indexed tables in assembly lines often have to meet specific standards (CE, ATEX). Compliance is crucial for machine safety/compliance. ATEK offers compliant brakes (Example: ATEX brakes for painting plant indexed tables, facilitating compliance with safety regulations). ATEK products meet the highest standards.Shaping the future: Driving innovations in radial disc brakes
Intelligent braking solutions for Industry 4.0
Intelligent radial disc brakes for indexed tables in assembly lines proactively report maintenance needs and thus contribute to optimizing production processes. Sensor integration for wear/performance monitoring enables predictive maintenance. ATEK develops solutions for condition data collection/analysis. Pilot project (automaker): unplanned downtimes -15%, OEE increased.
Energy efficiency as a competitive advantage
Energy efficiency is becoming increasingly important, especially for components like radial disc brakes for indexed tables., which are frequently in constant use in assembly lines. ATEK develops brakes with optimized energy consumption (bistable electromagnets, optimized control). Analysis: Switching to energy-efficient e-brakes (20 indexed tables) saves >€2,000/year in energy costs.
Additive manufacturing for custom solutions
Additive manufacturing (3D printing) enables custom solutions, also for radial disc brakes, which are used in indexed tables in assembly lines applications and require precise adjustments. ATEK uses 3D printing for rapid prototypes/adaptations (small series). Custom machine building customer: adapted brake caliper mounting in 2 weeks (conventional ≥6). Flexibility is expertise as a brake manufacturer..
