Maximum performance and reliability for demanding robotic applications – Discover the ATEK solution.
What defines a high-precision bevel gear for robotic applications ?
Ein high-precision bevel gear is characterized by minimal backlash (often under 3 arcmin), the use of high-quality materials like hardened steels, precise manufacturing (e.g. ground tooth flanks according to DIN 3965), and a robust, pre-tensioned bearing. These features are crucial for highest positioning accuracy and repeatability in the robot.
Why are bevel gears important for many robot designs?
Bevel gears enable a angular transfer of torque and movement. This allows for particularly compact and space-saving robotic arm designs, which is essential, especially for 6-axis robots or applications with limited space for complex and dynamic movement sequences. indispensable.
What specific advantages do ATEK bevel gears offer for robotics?
ATEK provides system solutions (gears, motors, brakes) that are perfectly coordinated and can reduce integration time by up to 40%. Our modular system design allows for millions of configurations and fast delivery times, often within 2-3 weeks, even for highly customized robotic gears..
How does ATEK ensure the outstanding precision of its bevel gears?
ATEK utilizes advanced manufacturing processes such as precision grinding (e.g. rolling and profile grinding for surface qualities of Ra 0.4 and tooth flank accuracies of class IT5) and a comprehensive quality assurance.. Each high-precision bevel gear undergoes stringent end-of-line tests, including 3D coordinate measurement and detailed testing of backlash as well as running noise..
Can ATEK also develop special solutions for bevel gears in robotics?
Yes, the development of custom special solutions, including in small and medium series, is a core competency of ATEK. For example, we realize specially sealed stainless steel bevel gears for food robotics (EHEDG compliant) or gears with specific material requirements and surface finishes for medical technology and other special applications..
What type of support does ATEK provide for the integration of bevel gears into robotic systems?
ATEK offers comprehensive technical consulting and active support in the design and optimization of drives. Our experienced engineers work closely with you to design the ideal and most efficient drive solution for your specific robotic application and ensure a smooth, fast integration. sicherzustellen.
For which typical robotic applications are ATEK’s high-precision bevel gears suitable?
Our gears prove themselves in demanding applications such as welding robots that require positioning accuracy of ±0.05 mm, assembly robots in electronics manufacturing, painting robots for uniform coatings, dynamic cobots for human-robot collaboration, as well as in specialist areas such as medical technology, logistics (AGV), and packaging industry..
How do ATEK bevel gears contribute to the overall performance and economic efficiency of a robot?
Through their outstanding precision, they enable accurate motion sequences and significantly reduce error rates. The pronounced robustness and longevity,based on optimized design and high-quality materials, lead to less downtime and lower maintenance costs,which sustainably increases the overall equipment effectiveness (OEE) and thus the economic efficiency..
High-precision bevel gears are fundamental for the accuracy and performance of modern robots; ATEK delivers as a system provider optimally coordinated drive trains, which can reduce integration time for robotic systems by up to 40%. können.
Through optimized design (e.g. tooth root rounding), high-quality materials (like case-hardened steels with 58-62 HRC), and precision manufacturing, ATEK gears achieve a minimal backlash often under 3 arcmin and a up to 20% increased lifespan,which significantly enhances the performance and reliability in demanding robotic applications.
ATEK’s modular system allows for millions of configurations and very fast delivery times (often within 2-3 weeks),, while the pronounced expertise in custom special solutions also ensures tailored and highly efficient drive solutions for the most complex robotic challenges. sicherstellt.Learn how ATEK’s high-precision bevel gears are revolutionizing the performance and efficiency of your robotic applications. From design to application – we cover it all!
In robotics, every movement counts. High-precision bevel gears from ATEK Drive Solutions guarantee maximum accuracy and reliability. Optimize your applications with our expertise. Do you need a custom solution? Contact us at Contact!
Increase the precision of your robotics – What requirements do you have for your bevel gear?
Define your requirements now!
Introduction to high-precision bevel gears for robotic applications.
The role of precision in modern robotics.
Robot arms often achieve repeatability of less than 0.05 millimeters through the integrated gear in the drive train. For demanding tasks, such as in semiconductor manufacturing, high-precision bevel gears for robotic applications. is required, as even micrometer deviations can affect product quality. Robotics industry solutions demonstrate the diverse requirements for such precision components.
Basics and working principles of bevel gears.
Bevel gears, as a core component of drive technology, transmit rotary movements and torques at an angle – a fundamental property for compact robotic designs. They enable complex movement sequences in 6-axis robots in tight spaces, for example, when assembling electronic components with KUKA robots, where precise angle gears are indispensable. A modular bevel gear provides additional flexibility.
ATEK’s system competence in the drive train.
ATEK Drive Solutions GmbH combines decades of experience in motor technology as a system provider into comprehensive drive solutions. This means perfectly coordinated components from the servomotor to the high-precision bevel gears,which can reduce integration time for complex robotic systems by up to 30%.Design and materials for maximum precision in bevel gears for robotics.
Design features for maximum accuracy.
The precision of a bevel gear for robotic applications results from optimized factors such as tooth flank geometry according to DIN 3965 and precise bearing preload, enabling a gear play of less than 3 arcmin. An optimized tooth root rounding minimizes stress peaks and can increase the lifespan of these precision gears by up to 20%. The integration with a brushless servomotor is often relevant for the performance of such robot gears.
- Optimized tooth flank geometry and bearing preload for a gear play < 3 arcmin, critical for high-precision bevel gear.
- Improved tooth root rounding to increase lifespan by up to 20% in demanding robotic applications.
- Use of high-strength steels (e.g. 16MnCr5) for gears with a hardness of 58-62 HRC.
- Use of high-strength aluminum for lightweight housings, ideal for dynamic applications in robotics.
- Consideration of protection classes (e.g. IP65) and temperature resistance for use in various environments.
- Options for lubrication-free solutions for special areas of use, such as in medical technology or the food industry.
- Optimal design of design and material for high-torque servo-gears, often in conjunction with bevel gear solutions for robotic systems. Material selection: The key to longevity and performance.
Materialauswahl: Der Schlüssel zu Langlebigkeit und Leistung
The choice of material significantly influences the longevity and performance of any gear, particularly for a high-precision bevel gear for robotic applications.ATEK uses high-strength case-hardened steels such as 16MnCr5, which achieve a surface hardness of 58-62 HRC through careful heat treatment. High-strength aluminum for housings reduces total weight, an important aspect in dynamic robotic applications. This comprehensive material expertise also benefits a backlash-free planetary gearbox from our portfolio.
Consider specific requirements in robotics.
Different applications, whether in the food industry or welding, present varying requirements for the employed robotic gears.Factors such as protection class (e.g. IP65), temperature resistance, and lubrication-free solutions (e.g. using igus plastic components) are carefully considered to optimally design the drive for high-torque servo-gears, which often function as part of a high-precision bevel gear for robotic applications. Mastering manufacturing technologies for precision in the micrometer range in bevel gears for robotics.
Fertigungstechnologien für Präzision im Mikrometerbereich bei Kegelradgetrieben für die Robotik meistern
Precision grinding and surface finishing as a quality guarantee.
Advanced grinding processes such as cylindrical and profile grinding enable surface qualities of Ra 0.4 and tooth flank accuracies of class IT5. ATEK utilizes state-of-the-art machines, e.g., from Reishauer, to manufacture these tight tolerances process reliably, which ensures the outstanding running smoothness and efficiency of the precision bevel gearboxes is guaranteed.
Quality assurance: Every step counts
Quality assurance processes are integrated throughout the entire manufacturing chain for every bevel gearbox for robotics , from material incoming inspection to final 3D coordinate measurement of the finished gearbox using Zeiss measuring machines. Each high-precision bevel gears for robotic applications. undergoes a rigorous end-of-line test, where backlash and running noise are meticulously checked to ensure maximum functional reliability.
Innovative manufacturing approaches for future requirements
ATEK continuously invests in new technologies such as hard fine grinding to achieve even tighter tolerances and better surface qualities. This enables the delivery of suitable precision gear motors, often in combination with our high-precision angle gearboxes for robots, for future generations of robots that demand higher speeds and improved energy efficiency. The development of integrated multi-stage planetary gearboxes is an important part of this forward-looking strategy.Applications of high-precision bevel gearboxes in robotics open up
Industrial robots: Precision for heavy loads and continuous operation
ATEK high-precision bevel gears for robotic applications. are designed for demanding 24/7 operation and prove themselves, for example, in welding robots from Fanuc, where they ensure positioning accuracies of ±0.05 mm. Their robust construction and high-quality bearings support longevity even under harsh industrial conditions. Often, a compact inline servo gear motor is a suitable complement for such powerful robot gearboxes.
Cobots and lightweight robots: Compactness and safety in focus
For human-robot collaboration (HRC), low weight, minimal noise emission (<55 dB), and maximum reliability of the drive components are crucial. Our servo bevel gearboxes of the V series provide high torque density while maintaining a compact design, ideal for cobots from Universal Robots in precise assembly applications. In this segment, micro gearboxes, often as specialized bevel solutions, are gaining increasing importance.
Special applications: From medical technology to logistics
For special applications, ATEK develops customized solutions, e.g., high-precision miniature bevel gearboxes for medical technology, which require special materials and surface characteristics. In logistics, ATEK gearboxes enable extremely precise navigation in driverless transport systems (DTS) from manufacturers like Grenzebach. The versatility that a high-precision bevel gear for robotic applications provides is particularly relevant here.ATEK’s positioning and added value through high-precision bevel gear understanding in the dynamic robotics market
System solutions as a differentiating feature
ATEK Drive Solutions GmbH delivers complete, optimally coordinated drive systems as a system provider – often centered around a high-precision bevel gear for robotic applications, complemented by motor and brake. This significantly reduces the engineering effort for our customers. For example, for a customer in the packaging industry, the commissioning time of a robot gripper was shortened by 40% through a preconfigured drive unit from ATEK.
- Delivery of complete, coordinated drive systems (consisting of precision bevel gearboxes, motor, brake, and other components).
- Reduced engineering effort and significantly shortened commissioning times (e.g., by up to 40%).
- Millions of possible configurations through our modular system, also for bevel gearbox for robotics.
- Fast delivery times (often only 2-3 weeks) thanks to a high inventory of almost 500,000 individual parts.
- Accelerated realization of robotics projects and flexible adaptation to dynamic market requirements.
- Development of custom special solutions, also for small and medium series of robot drives.
- Comprehensive project support from the first idea to series production, e.g., in the development of EHEDG-compliant gearboxes for the food industry.
Modular system for flexibility and fast delivery
The modular system from ATEK allows for millions of configurations and thus extremely fast delivery times, often within 2-3 weeks, even for customized drive solutions. An inventory of nearly 500,000 individual parts supports this agility, enabling demanding robotics projects to be realized faster and flexibly respond to market changes, especially when it comes to high-precision bevel gears for robotic applications. .
Custom developments: Your challenge is our drive
ATEK’s particular strength lies in the development of customized special solutions, even for small series, based on decades of experience in drive technology. An outstanding example is a specially sealed stainless steel bevel gearbox for food robots that meets the strict EHEDG-compliant hygiene standards – a special version of a high-precision bevel gear for robotic applications.. ATEK accompanies projects in partnership from the first idea to successful series production.Conclusion: With ATEK high-precision bevel gearboxes for robotic applications precision and performance are maximized
Together we shape the future of robotics
High-precision bevel gearboxes for robotic applications are crucial enablers for advanced and high-performance robotics solutions. The unique combination of innovative design, in-depth material expertise, and highest manufacturing precision at ATEK is a relevant factor for your success. The clear trend towards higher power density and smarter drive systems in robotics is actively shaped by ATEK. Continuous optimizations, such as reducing the breaking torque by 10% in our latest servo bevel gearboxes, underscore this claim.
Your partner for demanding drive solutions in robotics
The choice of the right gearbox, especially a bevel gearbox for robotics, significantly influences the overall performance of your robotic system. ATEK Drive Solutions GmbH offers you as an experienced partner comprehensive drive solutions, combined with profound technical expertise. Our engineers assist you enthusiastically in designing and optimizing your drives to significantly increase precision and efficiency in your robotic applications and sustainably secure your competitiveness.
Increase the precision and performance of your robots with ATEK high-precision bevel gearboxes for robotic applications. Benefit from our system expertise and our tailored drive solutions. Contact us today for a non-binding expert consultation!
