Discover the advantages of ATEK’s customizable solutions for safe and efficient braking systems.
What are the main advantages of modular hydraulic units for braking systems compared to standard solutions?
Modular hydraulic units offer significant advantages such as increased flexibility by adapting to specific requirements, reduced mean time to repair (MTTR) through quick component replacement – which can shorten downtime by up to and a shortening of maintenance windows. – and optimized costs, as oversizing is avoided.
How do modular hydraulic units contribute to lowering operating costs in industrial braking applications?
They reduce operating costs through faster maintenance and reduced downtimes. Additionally, they allow for demand-oriented pump controls energy savings of up to 15%, and the optimized design avoids unnecessary investment and energy costs.
For which industries are ATEK’s modular hydraulic units for braking systems particularly suitable?
ATEK solutions are ideal for manufacturing companies in various industries, including machine and plant engineering, packaging industry, logistics, stage technology as well as demanding sectors such as mining and shipbuilding, which rely on reliable and tailored braking systems. What role does ATEK’s modular system play in configuring hydraulic units?
The modular system
Das from ATEK is central to its high adaptability. It enables millions of configurations and thus tailored solutions for specific braking requirements, resulting in fast delivery times and a high variety of variants leads. führt.
How does ATEK ensure the safety and reliability of its modular hydraulic units for brakes?
ATEK integrates essential safety features as standard, such as safety valves, burst protection hoses, and emergency releases.Decades of experience in brake construction, combined with robust components and precise design, ensures the reliability of the modular hydraulic units for braking systems..
Can ATEK also develop custom special solutions for modular hydraulic units?
Yes, a core competency of ATEK is the development of custom special solutions, even in small series. Thanks to the modular approach and proprietary engineering expertise, hydraulic units can be precisely tailored to the individual requirements of the braking system.
What support does ATEK provide for the design and optimization of modular hydraulic units for braking systems?
ATEK offers comprehensive technical advice and support in the design and optimization of drives. Our experts help you configure the optimal modular hydraulic unit for your specific braking application and enhance the overall efficiency of your system. How important is the correct selection of hydraulic oil and maintenance for these units?
The correct selection of hydraulic oil and
regular maintenance are crucial for longevity and reliable operation. This can reduce operating costs by up to 10% and prevents premature wear of the . modular hydraulic units for braking systems. Modular hydraulic units for braking systems
offer significant efficiency increases due to their adaptability and modular system, bieten durch ihre Anpassungsfähigkeit und das Baukastensystem such as a reduction in downtime by up toand a shortening of maintenance windows. and a shortening of maintenance windows. The integration of
Die Integration von pumps, valves, and intelligent control technology in modular systems not only allows for precise braking operations, but also a data-driven, predictive maintenance, which can extend component life by 15-20%. ATEK Drive Solutions, as a system provider, delivers
customized and standard hydraulic units , which throughoptimized design and demand-oriented control can reduce energy costs by up to 15% and increase operational reliability through fast availability of spare parts. Learn how modular hydraulic units can optimize your braking systems, reduce costs, and enhance performance. ATEK Drive Solutions offers you the right solution – from standard applications to custom special designs.
Are you looking for the optimal solution for your braking systems? Modular hydraulic units from ATEK Drive Solutions offer you maximum flexibility and efficiency. Contact us today at und durch schnelle Verfügbarkeit von Ersatzteilen die Betriebssicherheit erhöhen.
Erfahren Sie, wie modulare Hydraulikaggregate Ihre Bremsanlagen optimieren, Kosten senken und die Leistung steigern können. ATEK Drive Solutions bietet Ihnen die passende Lösung – von Standardanwendungen bis zu kundenspezifischen Sonderanfertigungen.
Sie suchen nach der optimalen Lösung für Ihre Bremsanlagen? Modulare Hydraulikaggregate von ATEK Drive Solutions bieten Ihnen höchste Flexibilität und Effizienz. Kontaktieren Sie uns noch heute unter ATEK Drive Solutions and receive personalized advice!
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Immediately benefit from flexibility through modular hydraulic units in braking systems
offer significant efficiency increases due to their adaptability and modular system,: Industrial flexibility
Customizable hydraulic units enhance efficiency and safety. ATEK Drive Solutions develops specific solutions, especially in the area of modular hydraulic units for braking systems..
Introduction to modular hydraulic units for braking systems.
Rigid braking systems increase downtime and maintenance costs. Modular hydraulic units offer flexibility and lower operating costs.. One operation, for example, reduced its downtime by 20% by using ATEK modules. Understanding modular units.
The modular design reduces the MTTR (Mean Time To Repair) through quick component replacement. ATEK utilizes standard interfaces and a modular system,which simplifies the adaptation of modular hydraulic units for braking systems. One client was able to reduce maintenance windows by 30%, which increased the availability and productivity of their systems. Efficient braking systems secure operations.
Modular adaptations are more cost-effective than standard solutions, as they avoid oversizing. ATEK develops specific solutions for your braking requirements. One client achieved a 15% weight saving at the same performance with an optimized unit, an example of the advantages of well-thought-out modular hydraulic units for braking systems.. Our modular system enables configurations.Functionality and structure of modular hydraulic systems for braking systems understand and apply.
Basics and functionality modular hydraulic units for braking systems.
Hydraulic brakes transmit force using incompressible fluids. The hydraulic unit generates and regulates the necessary pressure; modularity allows for precise tuning to the specific braking system. For optimal control, ATEK combines over 50 types of valves with 20 pump options, which is particularly relevant for safety and performance. modular hydraulic units for braking systems. is. Function of hydraulic brakes.
The integration of intelligent logics (similar to ESP/ABS from automotive technology) in industrial braking controls increases process safety. Modular hydraulic units for braking systems typically include pumps, valves, storage units, and control units. The ATE safety principle is industrially adapted here to ensure maximum reliability. Hydraulic in the drive train.Diverse industry solutions with customizable hydraulic units for braking systems realize.
Application areas and industries for modular hydraulic units for braking systems.
Failures of braking systems can lead to significant costs in the industry. offer significant efficiency increases due to their adaptability and modular system, ATEK minimizes these risks through robust and quickly replaceable components. For example, the packaging industry uses compact ATEK units to reliably secure cycle times. More on braking solutions.
- Modular units reduce failure risks through robust and quickly replaceable components.
- Use in the packaging industry to secure cycle times through compact, customizable hydraulic units.
- Standardization through modular hydraulic systems in niche industries such as stage and conveyor technology avoids costly new developments.
- Potential for reducing development costs by up to 30% through the modular approach in hydraulic units for brakes.
- Quick repairs of mobile machines due to high availability of stock components for modular units.
- Application in demanding sectors such as mining and shipbuilding to minimize downtime thanks to flexible hydraulic units.
- Reduction of downtimes from days to hours, for example, in harbor cranes, through the use of modular hydraulic units.
offer significant efficiency increases due to their adaptability and modular system, also utilizes the advantages of standardization in niche industries such as stage or conveyor technology and helps avoid expensive new developments. This can reduce development costs by up to 30%.For example, a theater technology manufacturer was able to significantly shorten its project timelines by using such systems. Details on braking technology.
Missing hydraulic parts can bring mobile machines to a halt. Modular systems for braking systems, which rely on components from ATEK’s extensive inventory (with nearly 500,000 parts), enable quick repairs, especially in sectors such as mining and shipbuilding. An operator of harbor cranes was able to reduce downtimes from days to just hours, a clear advantage of the modular hydraulic units for braking systems..Technical criteria for optimal hydraulic units for braking systems select targeted.
Technical aspects and selection criteria for modular hydraulic units for braking systems.
Pressure range (up to 700 bar) and flow rate are key parameters for hydraulic units for braking systems . The modular design allows for precise dimensioning, so that the unit is optimally tuned to the specific braking application. ATEK offers a variety of configurations forSupport in brake design modular hydraulic units for braking systems.. Unterstützung bei Bremsenauslegung.
- Precise dimensioning of pressure range and flow rate through the modular design of hydraulic units.
- Integration of modern control technology for regulation, diagnostics, and predictive maintenance of the braking system.
- Extension of lifespan by 15-20% through data-driven, predictive maintenance in modular hydraulic units..
- Fundamental safety aspects such as integrated safety valves and emergency releases as ATEK standard in hydraulic units for braking systems.
- Important selection criteria: operating pressure, control type, environmental conditions, required braking torques, and reaction times of the braking system.
- The importance of selecting the correct hydraulic oil and regular maintenance to reduce costs and avoid wear at modular hydraulic units for braking systems..
modern modular hydraulic units for braking systems. integrate advanced control technology for regulation and diagnosis. The data obtained support predictive maintenance, which can extend the lifespan of components by 15-20%. Know-how from other areas (e.g. Bosch’s ESP) is industrially utilized. A customer optimized their maintenance processes and thereby saved 10% in costs annually.
Safety is modular hydraulic units for braking systems. fundamental. Integrated safety valves, burst protection hoses, and emergency releases are ATEK standard and effectively protect against pressure spikes. Important selection criteria include:
- Operating pressure and necessary safety margins
- Type of control (e.g. proportional, on/off)
- Environmental conditions (temperature, contamination)
- Required braking torque and response times
Information on spring-operated brakes.
The selection of the right hydraulic oil and regular maintenance (e.g. hose replacement according to DIN 113-020) based on manufacturer specifications are crucial for the reliable operation of modular hydraulic units for braking systems. . This can reduce operating costs by up to 10% and prevent premature wear. Discover modular brake units.Market overview for modular hydraulic units for braking systems. gain insights and discover ATEK as your system partner
Manufacturers and market overview for modular hydraulic units for braking systems.
While providers like ATE or Bosch are primarily known from the automotive industry, industry specialists often offer more suitable solutions for modular hydraulic units for braking systems.. A partner should understand the specific requirements and not just deliver standard components. HANNING & KAHL serves rail vehicle technology, while ATEK covers a wide range of industrial applications with modular hydraulic units for braking systems. .
Complete solutions are often more advantageous than procuring individual components. ATEK Drive Solutions is a system provider for gear boxes, brakes, and motors from a single source, ensuring optimal coordination of the components, including the modular hydraulic units for braking systems. This can shorten project integration by up to 25%; a customer achieved a faster market launch of their products this way.
The market for modular hydraulic units for braking systems. increasingly demands energy efficiency and intelligent systems. ATEK continuously invests in technologies for CO2 reduction and operating cost optimization. Demand-based pump controls in ATEK hydraulic units can save up to 15% energy, for example.Future braking technologies and innovations in the field modular hydraulic units for braking systems. actively shape with ATEK
Future perspectives and innovations in modular hydraulic units for braking systems.
Technologies such as servo-controlled pumps, electrified auxiliary units, and IIoT connectivity enable even more precise control and predictive maintenance of modular hydraulic units for braking systems.. This can increase machine availability by another 5-10%. ATEK combines its extensive servo motor expertise with years of hydraulic experience to develop future-oriented modular hydraulic units for braking systems. . Future-proof units.
Additive manufacturing (3D printing) opens up potentials for manufacturing complex, weight-optimized hydraulic components, especially for special applications and small series in the field of modular hydraulic units for braking systems.. ATEK is intensively examining this technology for rapid prototypes and flexible solutions, for example for valve blocks with optimized flow channels. Innovative braking systems.
Continuous investments in research and development are crucial for technological advancement. ATEK’s profound servo motor expertise as well as experience in braking and gear box construction support the company’s innovative strength. The development of advanced offer significant efficiency increases due to their adaptability and modular system, is a central component of this strategy.
offer significant efficiency increases due to their adaptability and modular system, from ATEK thus not only offers flexibility today, but also future security. Our experts are happy to provide personal advice on your specific application.
