Discover how ATEK Drive Solutions meets your individual requirements and optimizes your systems with modular hydraulic units.
What are the main advantages of modular hydraulic units in industrial use?
Modular hydraulic units offer high flexibility through customizable components, faster delivery times thanks to standardized modules and optimized costs both in acquisition and maintenance. They also often allow for a more compact design.
How quickly can a customized modular hydraulic unit be delivered?
The delivery times for custom modular hydraulic units are significantly shorter than with traditional new developments. Some providers, like MAXIMATOR, often realize systems within four weeks, depending on complexity and component availability.
Can modular hydraulic units be integrated into existing production lines and Industry 4.0 environments?
Ja, modular hydraulic units are often designed for easy integration. Many systems, such as Bosch Rexroth’s CytroConnect solutions, provide interfaces for Industry 4.0, enable data monitoring and support predictive maintenance concepts..
What role does energy efficiency play in modern modular hydraulic units?
Energy efficiency is an important aspect.Technologies such as Bosch Rexroth’s Sytronix speed control can reduce the energy consumption of hydraulic units by up to 80% and thus reduce operating costs and CO2 emissions.
How does ATEK Drive Solutions support customers in selecting and implementing modular hydraulic solutions?
ATEK Drive Solutions offers comprehensive technical consulting and assists in the design of optimal drive solutions. With our expertise as a system provider for the entire drive train and a large stock, we help you find and integrate the suitable modular hydraulic unit for your specific requirements.
Are modular hydraulic units suitable for high-pressure applications or special environmental conditions?
Ja, modular hydraulic units can be configured for a variety of requirements, including high-pressure applications up to 800 bar (e.g., Gedore LHU series) or special environmental conditions. The selection of components such as pumps, valves, and materials is adjusted accordingly.
What is the typical maintenance effort for modular hydraulic units?
The maintenance effort is often reduced, as standardized components are used, which can easily be replaced if needed. Systems with integrated sensors (e.g., CytroConnect) also enable condition-based or predictive maintenance, minimizing downtimes.
How does the modular design of hydraulic units contribute to cost savings?
The modular design leads to standardized components lower manufacturing and storage costs. The simplified assembly and maintenance as well as the ability to precisely tailor systems to needs (avoiding oversizing) also contribute to the overall cost reduction .
Modular hydraulic units offer outstanding adaptability to specific industrial requirements through their flexible design and enable millions of configurations for tailored solutions. The use of modular systems leads to
Der Einsatz modularer Systeme führt zu significant efficiency increases, including shortened delivery times by several weeks (e.g., realization of customized systems in about 4 weeks) and potential energy savings of up to 80% through modern drive technologies.
ATEK Drive Solutions supports as a competent system provider in selecting and integrating modular hydraulic units by combining decades of experience with a large stock and comprehensive technical consulting.Learn how modular hydraulic units can revolutionize your drive technology. ATEK Drive Solutions shows you the benefits and applications of this flexible solution.
Are you looking for an adaptable and efficient solution for your hydraulic drive systems? Modular hydraulic units offer a variety of advantages. Contact us at ATEK Drive Solutions, to find out how we can meet your specific requirements.
Do you need a customized hydraulic solution for your application?
Request a custom solution now!
Modular hydraulic units: Flexible solutions for drive technology
The design of agile and cost-efficient drive technology is an important goal. ATEK Drive Solutions supports this by modular hydraulic units, meeting specific requirements and optimizing systems. This article highlights the advantages of such flexible hydraulic systems..Introduction to modular hydraulic units
What do we mean by modularity?
Modularity means understanding hydraulic systems as flexibly combinable building blocks. This design allows for high adaptation to specific needs. ATEK’s modular kit system offers millions of configurations for Gear Boxes and brakes to precisely meet requirements and ensure fast delivery, a core principle of successful modular hydraulic units..
Why is this approach so relevant today?
In dynamic markets, quick response is essential. Modular hydraulic units provide the necessary agility for production, as they allow adjustments without complete new developments. Hydronit thus shortens the time-to-market for customers, a goal that ATEK aims to achieve with its ATEK hydraulic units as well, by leveraging the strengths of modular systems. Benefits of modular hydraulic units
Vorteile modularer Hydraulikaggregate
Flexibility and fast delivery
Fast adjustments, such as from 100 to 250 bar, are often required. Modular systems enable rapid component exchange and significantly shorten delivery times.. MAXIMATOR often realizes systems within four weeks. Bosch Rexroth’s ABSKG series demonstrates the variety of configurations for drive trains and minimizes waiting times, a typical advantage of modular hydraulic units..
- Fast adjustments:Modular systems allow rapid component exchange, e.g., in case of pressure changes.
- Shortened delivery times: Through the modular design and standardized parts, delivery times are significantly reduced.
- High configuration variety: Systems like Bosch Rexroth’s ABSKG series offer numerous options for drive trains, typical for modular hydraulic units.
- Cost optimization: Standardization lowers manufacturing and maintenance costs without sacrificing customized solutions.
- Compact design:Modular units are often more compact, and technologies like myCRO reduce the oil volume.
- Easy maintenance: The exchange of components, such as CPM-MT pumps, is straightforward. modular hydraulic units. Cost optimization and compactness
Kostenoptimierung und Kompaktheit
Customized solutions need not be expensive thanks to modules. Standardization lowers manufacturing and maintenance costs, often with a more compact design.The exchange of CPM-MT pumps is uncomplicated. Bosch Rexroth’s myCRO technology reduces the oil volume. ATEK offers good value for money and supports modular Gear Box variants, which are often part of comprehensive modular hydraulic units. .Functionality and components of modular hydraulic units
The core: pump, motor, and control
The selection of appropriate pumps, motors (AC/DC), and modular valve technology is fundamental for the required performance of a modular hydraulic unit.. These components determine the precision and efficiency of the system.. Hydronit supports various energy sources, and CPM-MT blocks are pressure tested up to 250 bar, ensuring the robustness of, for example, a hydraulic brake in conjunction with a modular hydraulic unit. Core component selection:
- The right choice of pump, motor (AC/DC), and Die richtige Wahl von Pumpe, Motor (AC/DC) und modular valve technology is crucial for performance.
- System precision and efficiency: These main components significantly determine how precisely and efficiently the hydraulic unit operates.
- Robust design: Components such as CPM-MT blocks are pressure tested (e.g., up to 250 bar), ensuring the reliability of modular hydraulic units. Core component selection:
- Modern tank solutions: Tanks made of aluminum or plastic serve not just as storage but also improve system efficiency.
- Easy expandability: Additional modules such as coolers, filters, or sensors can be easily integrated into the modular system. Predictive maintenance:
- Technologies like Bosch Rexroth’s CytroConnect enable monitoring and optimized maintenance of Technologien wie Bosch Rexroths CytroConnect ermöglichen die Überwachung und optimierte Instandhaltung von hydraulic units..
Tanks and modular extensions
Modern tanks made of aluminum or plastic are more than storage containers and contribute to system efficiency. Additional modules such as coolers or sensors can be easily integrated into modular hydraulic units.. Bosch Rexroth’s CytroConnect solutions enable predictive maintenance for hydraulic disc brakes.. Watz Hydraulik offers tanks from 63L to 1500L, suitable for various modular hydraulic units.application areas of modular hydraulic units.
Industrial manufacturing and mobile hydraulics
Adaptable hydraulics are needed in many areas. From machine tools to construction machinery, modular units are widely used.. ATEK serves the mechanical engineering sector comprehensively with solutions that are modular hydraulic units. based on. Gedore’s LHU series, with up to 800 bar, demonstrates innovative approaches for mobile applications requiring robustness and flexibility – characteristics that modular hydraulic systems are known for.
Special applications and system solutions
Modularity excels particularly in niches such as medical technology or renewable energies, where modular hydraulic units its strengths are demonstrated. Here, precision, reliability, and often compactness count.. MAXIMATOR delivers systems from 1-1500L. ATEK, as a system provider, offers complete modular brake-gearbox units for various industries and effective brake systems, often integrated with modular hydraulic units..criteria for selection and manufacturers of modular hydraulic units
performance parameters and digitalization
Key figures for modular hydraulic units are flow volume, pressure, and motor power. Sensor integration and networking (Industry 4.0) optimize operations. Bosch Rexroth’s CytroConnect enables predictive maintenance. ATEK supports design with a stock of around 500,000 parts for quick controlled torque brakes, which can be part of a modular hydraulic unit. system.
Energy efficiency and your partner ATEK
energy savings is an important aspect when choosing modular hydraulic units.. Modern drives like Sytronix (Bosch Rexroth) save up to 80% energy. ATEK Drive Solutions combines experience with the latest technology for modular hydraulic units. The modular units overall online configurator for gearboxes and comprehensive consulting are available to find the suitable modular hydraulic unit .
Modular hydraulic units offer significant advantages for drive technology and enable tailored, efficient solutions. ATEK Drive Solutions is ready to discuss requirements and leverage expertise as a system provider to jointly optimize systems – often through the use of modular hydraulic units..
