From modular solutions to customized development – ATEK shows how you can get the most out of your drive systems.
What is meant by drive system integration and why is it crucial?
drive system integration refers to the coordination of components such as Gear Boxes, motors, and controls into an optimally functioning overall system. It is critical because inadequate integration can lead to performance losses of up to 10% and increased downtime, while good integration enhances efficiency and reliability significantly.
What concrete advantages does a well-thought-out drive system integration offer for my company?
An optimized drive system integration can increase productivity by up to 15%, reduce development times by up to 20% and decrease downtime through predictive maintenance by up to 20%. Additionally, energy savings of 5-10% are possible.
What are the biggest challenges in the integration of drive systems??
The challenges include the increasing complexity of mechatronic systems, ensuring comprehensive system validation under real conditions, and effective interface management , to avoid performance losses. effektives Schnittstellenmanagement, um Performanceverluste zu vermeiden.
How does ATEK Drive Solutions support the drive system integration?
ATEK offers complete solutions from Gear Boxes, brakes, and servomotors as a system provider. Through a modular system , which allows for millions of configurations, and extensive consulting, delivery times can often be reduced by 30%, das Millionen Konfigurationen ermöglicht, und umfassende Beratung können and specific requirements can be met. What role does system validation play in the
Welche Rolle spielt die Systemvalidierung bei der drive system integration?
System validation is essential to ensure that the entire integrated drive system meets specifications, not just individual components. RENK research emphasizes the need to verify the *entire* system to ensure reliability and performance .
Can customized drive solutions be realized with ATEK? Yes, ATEK excels in its ability to develop customized special solutions
, even in small series. This is a core component of our offer to deliver kundenspezifischer Sonderlösungen aus, auch in kleinen Serien. Dies ist ein Kernbestandteil unseres Angebots, um tailored drive solutions for complex requirements.
How do modular systems contribute to success? drive system integration Modular systems, such as those from ATEK, enable a
Modulare Baukastensysteme, wie das von ATEK, ermöglichen eine high variety of configurations und and fast delivery times.They simplify the configuration and integration of drive components and can adjust inventory costs by up to 15%..
What future trends can be expected in the drive system integration drive technology?
Important trends include digitalization and networking for smart drives (Industry 4.0), the use of Artificial Intelligence (AI) for optimization and predictive maintenance, as well as a strong focus on sustainability and resource efficiency..
A well-thought-out drive system integration is fundamental to the performance of modern machines and systems, as it can shorten 15% und development times by up to 20%. ATEK Drive Solutions provides flexible and quickly available solutions with its
ATEK Drive Solutions bietet mit seinem modular system and expertise as a system provider for Gear Boxes, brakes, and motors , which can reduce delivery times by up to 30%.The future of Lieferzeiten um bis zu 30 % reduzieren können.
Die Zukunft der drive system integration lies in intelligent networking, AI-supported optimization, and sustainability, potentially reducing downtime by up to 20% and lowering energy consumption by 5-10%. Learn how ATEK Drive Solutions makes your production processes more efficient, reliable, and future-proof with innovative drive system integration. Discover the advantages of modular systems, customized solutions, and comprehensive technical consulting.
Drive system integration is the key to optimized production processes. ATEK Drive Solutions combines decades of experience with cutting-edge technology to provide you with comprehensive solutions. Do you need individual consulting? Contact us now werden können.
Erfahren Sie, wie ATEK Drive Solutions mit innovativer Antriebssystemintegration Ihre Produktionsprozesse effizienter, zuverlässiger und zukunftssicher macht. Entdecken Sie die Vorteile modularer Systeme, kundenspezifischer Lösungen und umfassender technischer Beratung.
Die Antriebssystemintegration ist der Schlüssel zu optimierten Produktionsprozessen. ATEK Drive Solutions kombiniert jahrzehntelange Erfahrung mit modernster Technologie, um Ihnen umfassende Lösungen zu bieten. Benötigen Sie eine individuelle Beratung? Nehmen Sie jetzt Contact with us!
Optimize your drive systems with ATEK! What challenges are you currently facing?
Request a free initial consultation now!
Basic principles of drive system integration understand clearly.
An intelligent drive train increases efficiency by 10%. A real drive system integration creates synergies. ATEK combines experience in brake, Gear Box, and servomotor construction into solution offerings for drive trains, supporting production goals. Inadequate inclusion of drive components jeopardizes goals and increases downtime (up to 15%). A seamless coordination is critical for efficiency and reliability, supported by modern drive technology..
What does system integration really mean?
Effective system integration takes into account the entire machine ecosystem (sensors, software), not just the motor and Gear Box. ATEK develops complete solutions that can shorten development times by up to 20%.
Why is it crucial for your success?
Die Integration of system components increases productivity. Example packaging line: Cycle rate +15%, energy consumption reduced through coordinated servo drives.
ATEK’s approach: More than the sum of its parts
A harmonious interplay is essential. ATEK’s , which allows for millions of configurations, and extensive consulting, delivery times can often be reduced by 30% enables millions of configurations, often with 30% shorter delivery times.Mastering integration challenges confidently
Complex systems (mechanics, electronics, software) require a comprehensive view to avoid failures (e.g., 5%). RENK research shows: Interface problems are often recognized too late. System validation under real conditions (e.g., -20 °C to +60 °C) is essential, not just individual part testing. RENK emphasizes the verification of the *entire* drive system for reliable efficient Gear Box-motor systems..
- Overall consideration of complex systems (mechanics, electronics, software) to avoid failures.
- Early detection of interface problems that are often only noticed late.
- The necessity for system validation under real operating conditions.
- The need for verification of the entire drive system for reliability.
- Precise coordination of all involved disciplines for optimal mechatronic function.
- Ensuring specification compliance through comprehensive validation processes.
- Establishment of clear interface management as the foundation of successful system integration.
Understanding the complexity of mechatronic systems.
Precise coordination of all disciplines is critical. Example robotic gripper: Reaction time is improved through an integrated view of motor, Gear Box, and control.
The necessity for comprehensive system validation.
A holistic validation ensures specification compliance. ATEK tests servo Gear Box-motor units with fieldbus-connection in conjunction (e.g., positioning accuracy ±0.01 mm).
Interface management as a critical success factor.
Clear interface management is the backbone of the drive system integration. Unclear interfaces (e.g., in e-machines, high-voltage batteries) lead to risks and performance losses (up to 10%, according to FP-Fahrzeugtechnik AG).Optimal drive system integration achieved through best practices.
Flexible solutions are in demand for costly downtimes (e.g., €10,000/hour). ATEK’s , which allows for millions of configurations, and extensive consulting, delivery times can often be reduced by 30% enables millions of configurations and shortens delivery times (e.g., angle gearboxes in 4 instead of 8 weeks). Virtual prototypes save time and costs. Multiphysical simulations (similar to Simcenter) reveal weaknesses, optimize integrated motor-Gear Box units and increase lifespan (up to 25%). These methods are core to effective drive system integration.
Modular systems for flexibility.
Modular systems provide agility. ATEK’s system maximizes the variety of configurations and reduces inventory costs (15%).
Simulation-supported development to minimize risks.
Simulations optimize designs. FEM analyses calculate deformations and save material (up to 5% cost reduction).
Pre-optimization and testing in the factory.
Factory tests reduce commissioning effort (up to 30%), similar to the approach of SIEMAG TECBERG.Industry-specific advantages of system integration to utilize effectively.
Integrated systems in mechanical engineering enable precision. Machine tools: Accuracy x2, cycle times -10% through coordinated servo motor-based solutions.. Packaging lines benefit from high cycle rates (>120 cycles/minute) and reliability through the integration von of electric motors with Gear Boxes..
- Increase of precision and reduction of cycle times in mechanical engineering.
- Enabling high cycle rates and reliability in packaging systems.
- Achieving excellent repeat accuracy in robotic arms through optimized component interaction.
- Performance enhancement and wear reduction in bottling plants through ATEK components.
- Ensuring an efficient material flow in logistics and warehousing through integrated drives.
- Utilizing servo motor-based solutions for improved accuracy in machine tools.
Mechanical and plant engineering: Precision matters.
An excellent drive system integration is the key to performance. Robotic arms: 0.02 mm repeat accuracy due to optimal component interaction (ATEK).
Packaging industry: Speed and reliability
Optimally integrated drives are crucial. ATEK components: Filling plants +10% performance, less wear.
Logistics and warehousing: Efficient material flow
Integrated drives are the core of modern warehouses. ATEK Gear Box motors: energy-efficient, reliable (e.g., in distribution centers with >10,000 picks/day).Shaping future trends in the drive system integration actively.
Industry 4.0: Networking and the integration of sensors enable condition monitoring and predictive maintenance. Digital brakes for Industry 4.0 integration (ATEK) reduce downtimes (by up to 20%). Self-learning systems (AI) optimize performance and reduce energy consumption (5-10%). AI analyzes operational data for Hydraulic systems in the drive train.
- The importance of Industry 4.0 through networking and sensor integration for predictive maintenance.
- Reduction of downtimes by up to 20% through digital solutions such as ATEK’s digital brakes.
- Optimization of performance and reduction of energy consumption (5-10%) through self-learning AI systems.
- Improvement of Overall Equipment Effectiveness (OEE) by up to 10% through smart drives with fieldbus integration.
- Extension of component lifespan by 15% through AI-supported analysis of operational data (e.g., vibrations).
- Increasing energy efficiency and resource conservation as a central goal of modern drive system integration.
Digitalization and networking for smart drives
Smart drives emerge through the integration of sensors. ATEK servomotors with fieldbus improve OEE (by up to 10%).
Artificial Intelligence (AI) and machine learning
AI systems predict maintenance needs. The analysis of vibration data extends lifespan (15%).
Sustainability and resource efficiency in focus
A modern system integration aims for energy efficiency. ATEK Gear Boxes and motors reduce energy consumption (e.g., by 8% in the textile industry).Your drive system integration future-proof positioning
The future belongs to the holistic integration (mechanics, electronics, software, sensors), as with frameless servomotors (TQ). As a solution provider , ATEK accompanies you on this path. ATEK Drive Solutions offers expertise and modular systems for a future-proof integration of drive systems and sustainable competitiveness.
A holistic approach as the key to success
A successful strategy for system integration encompasses the entire lifecycle. ATEK supports with consulting; custom solutions reduce TCO (by up to 12%).
Your partner for future-proof drive solutions
ATEK combines experience and innovative strength. The goal is to create added value that strengthens your market position (e.g., 20% faster time-to-market).
A successful drive system integration requires foresight and expertise. Pre-optimization reduces commissioning times. ATEK Drive Solutions offers future-proof solutions and comprehensive consulting for your projects.
