Discover how ATEK Drive Solutions lowers your operating costs and increases efficiency with innovative, maintenance-free solutions.
What does “maintenance-free” mean in the context of industrial drive components from ATEK?
“Maintenance-free” means that these components, such as special Gear Boxes or bearings, are designed for their entire planned lifespan without regular re-lubrication or typical maintenance tasks. This is achieved through advanced material pairings such as PTFE/chromium steel and special sealing concepts are achieved.
What specific advantages do ATEK’s maintenance-free drive solutions offer my company?
The use of maintenance-free ATEK components leads to a significant reduction in operating costs through saved maintenance work and lubricants. Furthermore, they minimize unplanned machine downtimes, which increases the overall equipment effectiveness (OEE) and productivity. Customers report up to 30% lower direct maintenance costs.
Are maintenance-free components suitable for all industrial applications?
Maintenance-free components offer enormous benefits but are not universally optimal for every condition. Their suitability depends on specific load profiles, environmental influences, and operating conditions . For example, some maintenance-free bearings are more sensitive to extreme shock loads. A careful application analysis by ATEK experts is therefore essential.
Do I still need to inspect “maintenance-free” components?
Yes, “maintenance-free” does not mean “inspection-free”.Regular inspections are still recommended to monitor the condition of the components and to identify potential problems early. This ensures the long-term performance and prevents unexpected failures, especially under demanding operating conditions.
In which industries are ATEK’s maintenance-free solutions particularly advantageous?
ATEK’s maintenance-free solutions are proving themselves in many industries, particularly in the machine and plant engineering, robotics and automation, packaging industry, as well as food and medical technology, where reliability and low maintenance requirements (possibly also Hygienic Design) are critical success factors. How does ATEK assist in selecting the right maintenance-free component?
Wie unterstützt ATEK bei der Auswahl der richtigen wartungsfreien Komponente?
ATEK offers comprehensive technical consulting, to find the optimal maintenance-free solution for your specific application. We analyze your load requirements, operating conditions, and environmental influences.Additionally, our modular system and the online product configurator enable a quick and precise selection.
What role do standards like DIN 648 play in maintenance-free bearings?
Standards like DIN 648 (for joint bearings) or DIN ISO 12240-1 define important dimensions and technical specifications. This ensures a certain interchangeability and quality standards.ATEK considers relevant standards to ensure compatibility and reliable performance. Does ATEK also develop customized maintenance-free drive solutions?
Entwickelt ATEK auch kundenspezifische wartungsfreie Antriebslösungen?
Yes, one of our core competencies is the development of customized special solutions.If standard components do not fit, we design and manufacture tailor-made maintenance-free Gear Boxes, brakes, or motors, even in small series, to optimally meet your individual requirements..
Maintenance-free drive components from ATEK significantly reduce operating costs, by eliminating regular lubrication and maintenance, which can lead to up to 30% lower direct maintenance costs and an extension of maintenance intervals by up to 70% can lead.
Choosing the right maintenance-free solution requires a precise analysis of load profiles, operating, and environmental conditions; “maintenance-free” means “inspection-free”. – regular checks are still important to ensure longevity ..
ATEK relies on innovative materials and constructions for maintenance-free solutions and develops systems with integrated condition monitoring, to continuously increase the efficiency and reliability in industrial drive technology.Learn all about the advantages of maintenance-free drive solutions, from joint bearings to complete Gear Box systems, and how you can integrate these into your machinery.
Are you looking for drive solutions that are not only powerful but also low-maintenance? ATEK Drive Solutions offers you innovative, maintenance-free technologies that reduce your operating costs and increase the efficiency of your systems. Contact us via our contact form for personalized advice.
Interested in maintenance-free drive solutions for your specific requirements? Speak with our experts!
Request a custom solution now!
Understand maintenance-free drive technology and recognize potentials.
In production halls, smoothly running machines and rare maintenance appointments are crucial. Unplanned downtimes and high maintenance costs often pose significant challenges. ATEK Drive Solutions offers innovative, maintenance-free drive technology aimed at reducing operating costs and maximizing efficiency.
Understand maintenance-free drive technology and recognize potentials.
Reliable and cost-efficient machine operation is a central goal. Components that do not require maintenance in the industrial drive train help significantly reduce the need for regular maintenance. For example, a company in machine manufacturing was able to extend maintenance intervals by 70% through the use of our maintenance-free Gear Boxes. The focus on low-maintenance technology sustainably increases plant efficiency and frees up resources. The importance of “maintenance-free” for production goes beyond saved lubricants; it implies higher overall availability (OEE) and reliability. For example, using a
Die Bedeutung von “instandhaltungsfrei” für die Produktion geht über eingesparte Schmierstoffe hinaus; es impliziert eine höhere Gesamtverfügbarkeit (OEE) und Zuverlässigkeit. For example, der Einsatz eines maintenance-free motor for continuous operation from ATEK eliminates downtimes due to brush wear, similar to how a self-adjusting brake avoids adjustment efforts. Such solutions contribute directly to lowering operating costs.optimally utilizing the principles of maintenance-free components.
The function of components without regular lubrication often relies on special material pairings or sealing concepts. This applies to many components that require no maintenance, from joint bearings to complex maintenance-free Gear Boxes.For example, sliding bearings with PTFE coatings minimize friction without external lubrication, similar to continuously lubricated servomotors. These designs allow for longevity without continuous maintenance interventions..
- Special material pairings and sealing concepts enable the avoidance of regular lubrication.
- Friction minimization through advanced materials such as PTFE coatings.
- Designs aim for longevity without continuous maintenance interventions.
- Components operate over their defined lifespan without typical maintenance measures.
- Significant reduction in annual maintenance hours per machine is often the result.
- Important: “maintenance-free” does not mean unlimited load capacity; usage limits should be observed.
The term “without maintenance requirement” describes a component, such as a maintenance-free motor or a self-adjusting brake, that functions over its defined lifespan without typical maintenance measures. For example, a change can often significantly reduce the annual maintenance hours per machine. It should be noted that “maintenance-free” is not to be equated with “unlimited load bearing”; specific usage limits must be maintained..Selecting suitable maintenance-free components purposefully.
When selecting components with minimal maintenance requirements, several criteria are decisive. First, a precise analysis of load requirements and operating conditions is necessary. For example, the temperature limits of a GEG25C bearing (-50°C to +200°C) must not be exceeded, which also applies to our corrosion-resistant Gear Boxes. The precise knowledge of load profiles and environmental influences is crucial in this regard. Die genaue Kenntnis von Lastprofilen und Umgebungseinflüssen ist hierbei ausschlaggebend.
- Start with a precise analysis of the load requirements of your application.
- Consider in detail the specific operating conditions and environmental influences.
- Pay attention to adherence to critical parameters such as temperature limits.
- Carefully select sealing types and materials to maximize lifespan and protection against contamination.
- Opt for corrosion-resistant materials in aggressive environments.
- Align all components and their properties precisely to the respective application.
Sealing types and materials are also essential for lifespan and protection against contamination. For example, in aggressive environments, an open bearing can fail quickly, while suitable seals and corrosion-resistant materials, such as those used in our stainless steel Gear Boxes, ensure functionality. A careful coordination of these factors to the respective application is necessary to realize the advantages..Successfully applying maintenance-free solutions in practice.
Drive solutions that do not require regular maintenance prove themselves in numerous application fields. In robotics and automation, they enable precise, continuous movements, often using brushless gear motors for clean rooms.For example, an automotive supplier extended the maintenance intervals of its welding robots from monthly to annually by using maintenance-free joint bearings. This reliability is significant for highly automated production lines..
In food and medical technology, particularly high requirements exist, necessitating hygienic solutions. For example, a Hygienic Design Gear Box from ATEK, often combined with an NSF H1 lubricant,is low-maintenance and easy to clean. In machine construction, our modular system solutions with low maintenance requirements increase plant availability..Maximizing advantages and overcoming challenges of maintenance-free solutions.
Solutions that are maintenance-free offer significant advantages: they significantly reduce maintenance costs and unplanned downtimes. For example, customers report up to 30% lower direct maintenance costs after switching to ATEK components such as our durable Gear Boxes.. This increase in efficiency contributes directly to higher productivity and profitability..
- Significantly lowering maintenance costs by eliminating regular maintenance.
- Minimization of unplanned downtime, which increases production continuity.
- Significant savings in direct maintenance costs, as customer examples show.
- Increase in overall efficiency, which directly contributes to higher productivity and cost-effectiveness.
- Clarification: “Maintenance-free” is not the same as “inspection-free”.
- Need for regular checks to ensure long-term performance.
- Importance of a careful application review before use.
However, “maintenance-free” does not mean “inspection-free”. Realistic expectations are important, even for robust industrial motors.For example, even a bearing according to DIN 648 standard should be regularly inspected, as it can be sensitive to extreme shock loads or contamination. A careful application review and regular checks are essential for long-term performance..Plan future innovations in systems that require no maintenance today.
The development of technologies that require no maintenance is continuously progressing, driven by new materials and intelligent systems. For example, Schaeffler is developing high-performance plastics like E40-S, which increase the lifespan and load capacity of bearings – a principle also applied in IP69K Gear Boxes. These innovations open up new application areas and can improve sustainability. An important development trend is the integration of sensors for condition monitoring in the context of predictive maintenance. For example, ATEK Drive Solutions is researching systems that can recognize wear patterns and accurately predict maintenance needs. This is particularly significant for.
Ein wichtiger Entwicklungstrend ist die Sensorintegration zur Zustandsüberwachung im Rahmen von Predictive Maintenance. For example, ATEK Drive Solutions forscht an Systemen, die Verschleißmuster erkennen und Wartungsbedarf präzise vorhersagen können. Dies ist besonders bei hygienic motors. in critical areas. Intelligent, self-monitoring, and environmentally friendly drive solutions represent the future direction..
Drive technology with minimal maintenance effort is thus a key factor for efficient and reliable production processes. It should be noted that “maintenance-free” does not mean “inspection-free”, but reflects an intelligently reduced maintenance effort. Durable solutions from ATEK can help make production processes more productive. Our experts are available for detailed information on tailored solutions.
