Precise, fast and efficient: The advantages of linear motors in modern production facilities.
What crucial advantages do linear motors offer for portal axes in assembly lines compared to conventional drives?
Linear motors enable higher speeds and accelerations, a superior precision and repeat accuracy as well as a lower wear, as fewer mechanical transmission elements are required. This leads to shorter cycle times and lower maintenance costs.
How does ATEK Drive Solutions support the selection and integration of the right linear motor for specific portal axis applications?
ATEK Drive Solutions offers comprehensive technical consulting and, if necessary, develops custom special solutions. By analyzing application requirements, we ensure that you receive the optimal drive solution for your portal axis, from design to system integration.
What is the difference between synchronous and asynchronous linear motors and which type is suitable for portal axes?
Synchronous linear motors offer the highest precision and dynamics, as the rotor moves synchronously with the magnetic field. They are ideal for demanding positioning tasks. Asynchronous linear motors are more robust and cost-effective, but are more suitable for applications with lower precision requirements. For portal axes in assembly lines, synchronous linear motors are often the preferred choice..
Are linear motors, despite higher acquisition costs, an economic solution for portal axes in assembly lines?
Yes, an examination of the total cost of ownership (TCO) often shows advantages. Linear motors can reduce maintenance costs by up to 70% and increase energy efficiency by up to 20%. Longer lifespans and reduced downtime additionally contribute to economic efficiency.
What concrete performance increases, e.g., in cycle time or throughput, are achievable through the use of linear motors in portal axes?
Linear motors can reduce cycle times in pick-and-place applications by up to 50% . In printed circuit board assembly, accuracies in the micrometer range are achievable at cycle times under 0.5 seconds, which significantly increases the throughput..
Does ATEK provide complete systems for linear movements or just individual motor components?
ATEK Drive Solutions positions itself as a system provider. We supply complete axis systems, such as Lexium Linear Motion, based on a modular platform. This includes motors, controllers, and if necessary, tailored mechanical components.
What is the difference between a linear motor and a linear drive in the context of portal axes?
Ein A linear motor is the component that directly converts electrical energy into linear motion. A linear drive or linear axis is the entire system that includes the linear motor, guide elements, and often also measuring systems to perform precise linear motion. ATEK offers solutions for complete linear axes..
How does the modular platform system from ATEK contribute to efficiency in implementing linear motor solutions?
The modular platform system of ATEK enables a high variety of variants and quick delivery times.. It allows flexible configuration of axis systems and can reduce the time-to-market for new machines by up to 25%, as proven and customizable modules are used.
Linear motors enhance the performance of portal axes through higher speed, precision, and efficiency, enabling cycle time reductions of up to 50% and significantly increasing productivity in assembly lines.
ATEK Drive Solutions delivers comprehensive linear motor solutions as a system provider – from standard modules like Lexium Linear Motion to custom systems – and can thus reduce the – und kann so die time-to-market for new machines by up to 25%..
Investing in linear motors for portal axes often leads to lower total costs of ownership (TCO), as maintenance efforts can decrease by up to 70% and an energy saving of up to 20% can be realized.Discover how linear motors can optimize your portal axes in assembly lines and accelerate your production processes. Learn more about the benefits, applications, and custom solutions from ATEK Drive Solutions.
Enhance the efficiency and precision of your assembly lines with linear motors from ATEK. Our experts will assist you in selecting the optimal drive solution for your portal axes. Contact us now Contact us!
Are you optimizing your assembly line with linear motors? We are happy to advise you!
Request a free consultation now!
Introduction to linear motors for portal axes.
Linear motors enable movements without mechanical detours. While dynamics often take center stage, a key advantage is the reduction of wear parts. This can reduce maintenance costs, for example in packaging systems, by up to 40%. Selecting the appropriate modern drive technology is critical for specific requirements, especially when it comes to the linear motor for portal axes in assembly lines. The combination of high acceleration and repeat accuracy justifies the use of
Die Kombination aus hoher Beschleunigung und Wiederholgenauigkeit begründet den Einsatz von linear motors in portal axes by leading companies. For example, in printed circuit board assembly, they enable accuracies in the micrometer range at cycle times under 0.5 seconds. This precision can lead to quality increases of 15% and more, affecting the use of linear motors for portal axes in assembly lines. The analysis of cost alone compared to ball screw drives is often not sufficient when it comes to the
Eine reine Kostenbetrachtung gegenüber Kugelgewindetrieben ist oft nicht ausreichend, wenn es um den linear motor for portal axes in assembly lines. total cost of ownership (TCO). Analyzing the total cost of ownership (TCO) clarifies that such direct drives can be advantageous due to lower downtimes and longer lifespans. High-quality linear motors achieve over 50,000 operating hours without significant performance loss, often based on powerful servo motors and thoughtful system integration.Functionality and types of linear motors
The operating principle of linear motors is the direct conversion of electrical energy into linear motion, which also enables powerful performance without gears, a core feature for the linear motor for portal axes in assembly lines.. The direct electromagnetic force generation minimizes mechanical losses, potentially increasing the energy efficiency of a handling system by up to 20%. Careful design is crucial here.
- Direct conversion of electrical energy into linear motion without mechanical detours.
- Minimization of mechanical losses and an increase in energy efficiency by up to 20%.
- Distinction between synchronous linear motors for the highest precision and asynchronous linear motors for robustness.
- Application-specific selection of the motor type based on precision and dynamic requirements, especially for portal axes in assembly lines..
- Simple and modular structure made of stator and rotor.
- Reduction of component count and simplification of machine integration.
The necessity of synchronization of a magnetic field is application-specific. While synchronous linear motors are required for the highest precision, such as in wafer positioning (accuracy ±1 µm), asynchronous linear motors offer a robust alternative. For example, for dynamic motion tasks in logistics, they are often ideal. The selection of the appropriate type for the portal axis, especially in assembly lines, depends on the specific requirements.
The often simple structure of a linear motor, consisting of stator and rotor, can be powerful. This modular design reduces the component count by an average of 30% and simplifies integration into machine concepts, as demonstrated by the modular platform system . This can significantly shorten development times, a crucial aspect when using linear motors for portal axes in assembly lines..linear motors in portal axes of assembly lines
linear motors for portal axes in assembly lines. offer the potential to significantly increase the positioning speed of portal robots, in some cases doubling it. In pick-and-place applications, such direct drives can often reduce cycle times by up to 50%. An electronics manufacturer achieved such cycle time reductions in SMD assembly by using linear motors for its portal axes, resulting in a significant increase in throughput. Application examples for the use of linear motors in portal axes of assembly lines include:
- Placement machines with increased cadence through the use of linear motors for portal axes.
- Handling systems for complex processes, optimized with linear motors in assembly lines.
- Quality control systems with faster detection thanks to linear motor portal axes.
- Precise dispensing tasks in medical technology, realized with linear motors for portal axes.
The application fields for linear motors are cross-industry diverse. From fast labeling that can increase output by 30% to precise dosing in pharmaceutical production (deviations <0.1 ml), their adaptability is evident. The automation in industry benefits from this by enabling new standards and realizing complex movements, especially through the linear motor for portal axes in assembly lines..
Increased productivity and quality are often results of technical advantages that bring linear motor for portal axes in assembly lines. linear motors.ATEK Drive Solutions and linear motor solutions
ATEK Drive Solutions acts as a system partner and offers more than just individual components for the linear motor for portal axes in assembly lines.. With Lexium Linear Motion and axis systems, complete solutions are provided based on a modular platform. with numerous configuration options. This can reduce the time-to-market for new machines by up to 25%. The company sees itself as a partner for drive technology, especially for linear motors in portal axis systems for assembly lines..
- ATEK Drive Solutions positions itself as a system partner for comprehensive drive solutions.
- Providing complete systems such as Lexium Linear Motion, based on a modular platform.
- Potential to shorten the time-to-market for new machines by up to 25%.
- Specialization in custom special solutions, including small series of linear motors for portal axes..
- Demonstrated adaptability through rapid realization of special designs.
- Comprehensive technical consulting for optimizing drive system integration when a linear motor for portal axes in assembly lines. is required.
- The goal of the analysis is optimal performance and reduction of drive power.
For requirements that standard drives do not meet, a focus is on the development of custom special solutions, even for small series. For example, a specialA linear motor was realized for a testing system in medical technology within 6 weeks, showcasing the company’s adaptability in developing solutions for portal axes in assembly lines. .
The selection of the optimal drive solution, such as a linear motor for portal axes, is supported by technical consulting. An analysis of the entire drive system integration aims for optimization for the best possible performance. This often leads to a reduction of drive power by 10-15%, which saves energy costs. A thorough analysis forms the basis for finding the suitable linear motor for portal axes in assembly lines. .Selection criteria and future perspectives for linear motors
Crucial parameters for the application of linear motors include more than just force. Besides load, speed, and precision (e.g., ±5 µm over 2 meters), environmental conditions, such as cleanroom requirements (ISO Class 5), are often decisive factors. A precise definition of the requirement profile is fundamental for selecting the optimal solution, especially for a linear motor for portal axes in assembly lines..
a long-term perspective is advisable, rather than just considering the lowest price. A cost-benefit analysis often shows that higher initial investments in linear drives can be amortized through savings in maintenance (up to 70% less) and energy (up to 20% less). For example, significant costs can be saved over a period of five years. linear motor for portal axes in assembly lines. When making an investment decision for a
The further development of linear motors aims for increased intelligence and connectivity, which will also improve the performance of portal axes in assembly lines. . A stronger integration of sensors and AI-based controls for predictive maintenance and self-optimization is expected. This has the potential to increase the overall equipment effectiveness (OEE) of plants by another 5-10%. The robotics and automation will benefit from this, and new opportunities for the use of linear motors for portal axes..Conclusion
Der linear motor for portal axes in assembly lines. offers significant advantages in terms of precision, speed, and efficiency, which can contribute to reducing operating costs. Essential to this are the direct drive technology and the ability to customize such axis systems. The integration of this technology, especially the linear motor for portal axes, can optimize production processes and contribute to strengthening the competitive position.
