Maximum performance, minimal maintenance effort: The future of drive technology in hygiene-sensitive and harsh environments.
What exactly is a IP67 stainless steel gear motor with integrated control electronics?
Ein IP67 stainless steel gear motor with integrated control electronics is a compact drive unit that combines motor, gear box, and control electronics into a single robust stainless steel housing. The protection class IP67 means that the motor is dust-tight and protected against temporary immersion in water , making it ideal for hygienically demanding environments.
What advantages does the integrated control electronics?
Die integrated control electronics significantly reduce the need for external control cabinets and the wiring effort. This leads to space savings (up to 15%), improved electromagnetic compatibility (EMC), simplified commissioning (time savings of approx. 10%) and allows for a more precise regulation of the drive.
Which industries are these gear motors particularly suitable for?
They are particularly well-suited for industries with high hygiene standards such as the food and beverage industry (e.g., dairies, meat processing plants), the pharmaceutical industry and the medical technology.They are also advantageous in the packaging industry, robotics and automation, as well as in marine applications due to their robustness and compactness.
What does the protection class IP67 mean compared to IP69K??
IP67 provides protection against dust and temporary immersion (up to 1 meter for 30 minutes). IP69K? On the other hand, it is designed for applications that require high-pressure and steam jet cleaning , as is common in slaughterhouses or certain areas of food processing. The choice depends on specific cleaning requirements.
What grades of stainless steel are typically used and why?
Commonly, AISI 304 is used for general applications, while AISI 316L is used for environments with more aggressive media (e.g., saline atmospheres, strong cleaning agents). AISI 316L offers a higher corrosion resistance and can increase the lifespan in such conditions by up to 40%..
What communication interfaces does the integrated control?
Common field bus interfaces such as CANopen or EtherCAT are commonly supported. This enables a seamless integration into existing automation systems and efficient communication with higher-level controls (PLC). Commissioning with EtherCAT, for example, can result in up to 20% time savings. How does ATEK Drive Solutions support the selection of the right
Wie unterstützt ATEK Drive Solutions bei der Auswahl des richtigen gear motor??
ATEK Drive Solutions offers comprehensive technical consulting and support for the design and optimization of drives. With a modular design system and the ability to develop customized special solutions even in small series, we find the right solution for your specific requirements.
Can these motors contribute to energy efficiency? Yes, through the
Ja, durch die precise regulation of the integrated electronics and the opportunity to use energy-efficient motor types (e.g., EC motors), these gear motors can help reduce energy consumption. In intralogistics, for example, energy savings of up to 8% have been achieved.
IP67 stainless steel gear motors with integrated control electronics offer a compact, hygienic, and robust drive solution, reducing installation times by up to 30% and downtime in critical applications by up to 20%. The
Die integrated control electronics simplifies system architecture, saves space (up to 15%),, improves EMC, and enables precise control functions, which can lead to higher product quality and reduced scrap rates (up to 5%). By using high-quality stainless steels (e.g., AISI 316L) and optimized designs, a
Durch den Einsatz hochwertiger Edelstähle (z.B. AISI 316L) und optimierter Designs wird eine long service life (often >20,000 operating hours) und and low maintenance is achieved, significantly reducing the total cost of ownership (TCO) and shortening cleaning times by up to 15%..Discover the advantages of the IP67 stainless steel gear motor with integrated control electronics – from improved hygiene to reduced downtime. Get informed now!
Are you looking for a robust and reliable drive solution for demanding environments? The IP67 stainless steel gear motor with integrated control electronics offers maximum performance and protection. Contact us today for a personalized consultation at ATEK Drive Solutions.
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What can IP67 stainless steel gear motors with integrated control electronics they really achieve?
Understand definition and core functions
Ein IP67 stainless steel gear motor with integrated control electronics Combines motor, gear box, and the associated control unit into a robust stainless steel housing. These compact drive solutions reduce installation times in dairies (up to 30%) and downtime in meat processing plants (up to 20%). Discover compact gear motors.
Decipher the importance of the protection class IP67
The protection class IP67 is a key feature of these drives. It signifies dust tightness (‘6’) and protection against temporary immersion (‘7’: up to 1 meter depth for 30 minutes), which is particularly important in frequent cleaning processes, such as those occurring in beverage bottling. A beverage manufacturer was able to reduce downtimes by 25% through the use of components with this high protection class. Learn more about IP67 servo motors.
Take advantage of the benefits of integrated control electronics
The advantages of the integrated control electronics are manifold. It saves separate control cabinets and reduces the wiring effort, improving electromagnetic compatibility (EMC) and potentially reducing required space by up to 15%. In addition, the onboard electronics simplify commissioning and diagnostics (setup time -10%) and enable more precise control of the drive. Understand field bus integration.How do you select the optimal stainless steel and the appropriate integrated control for your drive?
Examine materials and construction for durability
When selecting the stainless steel for your gear motor with integrated control, you should consider the environmental conditions: AISI 304 is suitable for general applications, while AISI 316L can increase lifespan by up to 40% in more aggressive media, such as those found in fish processing. Smooth, ideally electropolished surfaces and high-quality seals are essential for durability. Details on stainless steel drives.
Specifically configure integrated control electronics
Die integrated control electronics offers various functions such as speed and position control, which can be connected via common field bus interfaces like CANopen or EtherCAT (Pharma: +5% accuracy). Integrated encoders significantly accelerate the commissioning. The parameterization of these intelligent drives is done either directly at the motor or via software. Utilize predictive maintenance.
Tailor gear technology to your application
The chosen type of gear has a significant impact on the efficiency (up to 15% difference) of your stainless steel gear motor.Planetary gears are suitable for dynamic applications, while worm gears score points through compactness and self-locking. Correctly designing the ratio and torque is crucial for optimal performance. ATEK Drive Solutions offers comprehensive consulting on this. Hygienic design gear.What specific advantages do they offer IP67 stainless steel gear motors with integrated control electronics in everyday operations?
Ensure hygienic aspects for sensitive areas
Stainless steel gear motors with integrated control,, often in TENV design (Totally Enclosed Non-Ventilated) and made from AISI 316L, minimize bacterial adhesion due to their smooth surfaces. This is particularly significant in the food and pharmaceutical industries (bakery manufacturer: -15% cleaning time; convenience foods: +12% better microbiology).
- Improved hygiene through smooth stainless steel surfaces (AISI 316L) and TENV design.
- Reduced cleaning times and better microbiology in sensitive industries.
- Increased profitability through a longer lifespan (>20,000h) and lower maintenance.
- Fast amortization, for example, in bottling plants (<18 months).
- Compact design, as motor, gear box, and integrated control electronics form a unit, allows flexible machine designs.
- Higher product quality and lower scrap rates through precise control.
Increase profitability through reduced costs and increased lifespan
Robust IP67 stainless steel drives significantly lower the total cost of ownership (TCO): They provide a longer lifespan (often >20,000 operating hours) and require less maintenance (example bottling plants: amortization in less than 18 months). Their energy efficiency also contributes to lowering electricity costs (intralogistics: -8%). ATEK Drive Solutions places great importance on a good price-performance ratio in its stainless steel motor-gear units with built-in control. Play out technical superiority through compactness and precision.
The integrated design
Die of these drive systems, where the motor, gear box, and electronics form a unit, is particularly compact and allows for flexible machine designs. The precise control of speed and position achieved by the dieser Antriebssysteme, bei der Motor, Getriebe und Elektronik eine Einheit bilden, ist besonders kompakt und ermöglicht flexible Maschinenkonstruktionen. Die durch die built-in control improves product quality and can reduce the scrap rate in the packaging industry by up to 5%.What do you need to pay attention to when selecting and configuring IP67 stainless steel gear motors with integrated control electronics ?
Define protection class requirements precisely.
Define the requirements for the degree of protection (e.g. IP67 or IP69K) precisely according to the cleaning modalities and environmental conditions of your application. While IP69K may be necessary for high-pressure cleaning, as commonly seen in slaughterhouses, for many applications an IP67 classified drive is often sufficient. A precise analysis in advance can optimize costs (Dairy: -10%; Chemical: -15% drive costs for the stainless steel gear motor with onboard electronics).
determine performance parameters precisely
Determine the performance parameters such as torque, speed, and load profile precisely. Configuration tools, such as those offered by ATEK, assist in the optimal design of your stainless steel drive with integrated control (efficiency increase of up to 15%). A correct gear design also improves energy efficiency by up to 10%. In particular, servo motors for CNC machines, which are often designed as integrated drive units , require utmost precision.
Seamlessly integrate control and communication
Ensure that the communication interface of the integrated control electronics (e.g. CANopen, EtherCAT) seamlessly matches your superior PLC. Software tools significantly ease the parameterization and diagnosis of these intelligent gear motors (machine builders report up to 20% time savings during commissioning with EtherCAT). Features such as Remote maintenance and diagnosis are gaining importance for drives with decentralized intelligence are increasingly relevant.What trends shape the future of the IP67 stainless steel gear motors with integrated control electronics?
Keep an eye on manufacturers and their specializations
Specialized manufacturers like ATEK Drive Solutions increasingly offer flexible and customized solutions in the area of angular, planetary, and worm gears. A focus is placed on the IP67 stainless steel gear motor with integrated control electronics. Such customized special solutions can reduce project costs by up to 20%.
- Increasing importance of customized solutions from specialized manufacturers.
- Trend towards miniaturization for more compact machines.
- Integration of intelligence directly into the integrated control electronics: Predictive maintenance sensors and cloud connectivity will become standard.
- Increased machine safety through integrated safety features such as STO.
- Focus on sustainability through energy-efficient motors (e.g. EC motors).
- Progressive networking in the context of Industry 4.0 and OPC UA.
- Use of new materials, more compact electronics, and AI-supported diagnostic systems.
Market trends: Recognize miniaturization and intelligence
Among the key market trends for gear motors with integrated control and high degree of protection are the ongoing miniaturization and the integration of more intelligence. Predictive maintenance sensors and cloud connections enable efficient decentralized automation and can increase overall equipment effectiveness (OEE) by up to 5%. Integrated safety features such as STO (Safe Torque Off) significantly increase machine safety (Food producer: -30% downtime thanks to such intelligent drive units).
Future perspectives: Utilize sustainability and networking
Future prospects for IP67 stainless steel drive solutions with integrated electronics are strongly shaped by sustainability aspects and networking. Energy-efficient motors (e.g. EC motors) and integration into Industry 4.0 concepts via standards such as OPC UA are crucial (Logistics: -12% energy consumption). The use of new materials, even more compact electronics, and extended sensor technology, including AI-supported diagnostic systems, will further drive process optimization and can reduce service interventions by up to 25%.
