Discover how ATEK Drive Solutions optimizes your production processes with robust brake solutions and minimizes downtime.
What does the IP67 classification mean for a brake in wet cleaning environments?
IP67 means that the brake is completely dustproof (first digit ‘6’) and provides protection against temporary immersion in water (up to 1 meter deep for a maximum of 30 minutes, second digit ‘7’). It is ideal for areas that are regularly washed.
Are IP67 brakes suitable for high-pressure cleaning?
No, IP67 brakes are not designed for high-pressure or steam jet cleaning. For such intensive cleaning processes, a higher degree of protection such as IP69K is required..
What materials are recommended for IP67 brakes in corrosive wet areas?
Stainless steel (e.g., AISI 316) , specially coated aluminum or resistant high-performance plastics are particularly suitable to ensure the, speziell beschichtetes Aluminium oder resistente Hochleistungskunststoffe, um die durability of the brake. How important is the correct integration of an IP67 brake with motor and gear boxes?
Wie wichtig ist die korrekte Integration einer IP67-Bremse mit Motor und Getriebe?
The correct integration is crucial.All interfaces and cable entries must also be at least IP67 protected, to ensure the protective effect of the overall system in wet cleaning environments.
What maintenance do IP67 brakes typically require?
Regular inspections of the seals for wear and the housing for damage are important. After each wet cleaning, an external inspection should take place. The lifespan of seals is often about 10,000 operating hours..
Does ATEK Drive Solutions offer IP67 brakes for the food or pharmaceutical industry?
Yes, ATEK Drive Solutions develops and supplies custom IP67 brake solutions, which also meet the requirements of the food and pharmaceutical industries, including consulting on material selection and compliance with relevant standards such as FDA compliance..
What is the difference between IP67 and IP69K for brakes in wet areas?
IP67 offers protection against temporary immersion. IP69K, on the other hand, provides protection against high-pressure and steam jet cleaning at high temperatures and is therefore suitable for more intensive cleaning regimes. Can a purge air option improve the protection of an IP67 brake?
Yes, for particularly critical applications, a
purge air option with low overpressure (e.g., 0.05 bar) can provide an mit geringem Überdruck (z.B. 0,05 bar) einen additional protection mechanism against the ingress of moisture and contaminants.
An IP67 classified brake offers complete dust protection and protection against temporary immersion, ideal for regular wet cleaning, but not for high-pressure cleaning (for this IP69K is needed).
The correct selection of materials, such as , specially coated aluminum or resistant high-performance plastics are particularly suitable to ensure the, and high-quality sealing technology are crucial for durability and can reduce downtime by up to 20% in demanding wet environments.
Proper system integration and regular maintenance, including checking the seals (lifespan often around 10,000 operating hours.), maximize the reliability and lifespan of the IP67 brake.Learn all about IP67 classified brakes: from technical details to applications and benefits for your industry.
Wet cleaning environments place special demands on drive technology. IP67 classified brakes from ATEK Drive Solutions guarantee the highest reliability and safety. Need a customized solution? Contact us at Contact!
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Introduction: The IP67 classified brake for wet cleaning environments.
The reliable operation of production plants in humid or regularly wet-cleaned environments requires components that can withstand these conditions. Specially designed IP67 brakes are intended to optimize processes under these circumstances. ATEK Drive Solutions provides information about appropriate solutions and offers application-specific advice for selecting the right IP67 classified brake for wet cleaning environments..
In industries such as food and beverage production or pharmaceuticals, regular wet cleaning of equipment is necessary, requiring the use of robust brakes. Brakes are essential for safety and productivity. An inadequately protected brake can corrode or fail due to moisture, leading to costly downtimes. For example, the use of a specific stainless steel disc brake can extend the lifespan in such environments by up to 50%, especially when it is a brake for wet areas. The requirements for components in these areas are high and include protection against water as well as resistance to cleaning agents.
Die Anforderungen an Komponenten in diesen Bereichen sind hoch und umfassen Schutz vor Wasser sowie Beständigkeit gegenüber Reinigungsmitteln. The choice of a suitable brake, such as an IP67 classified version for wet cleaning environments, significantly affects operational safety. For example, our customers in the packaging industry report a reduction in downtimes of an average of 20% after switching to appropriately protected industrial brakes, which meet the requirements of a brake for wet areas. What does the IP67 classification mean for brakes in wet areas?
Was bedeutet die IP67-Klassifizierung für Bremsen in Nassbereichen?
The IP protection class (Ingress Protection) according to IEC 60529 indicates how well a housing – for example, that of an IP67 brake – is protected against the ingress of foreign bodies and water. In IP67, the first digit ‘6’ means that the brake is dustproof. The second digit ‘7’ signals protection against temporary immersion in water up to 1 meter deep for a maximum of 30 minutes. For example, a control unit with this classification can withstand an accidental flooding of low height, an important aspect for components in wet cleaning environments..
- The IP protection class (Ingress Protection) is standardized according to IEC 60529 and defines the level of protection for components such as an IP67 classified brake..
- The first digit ‘6’ in IP67 stands for complete dust protection, essential for the durability of the brake.
- The second digit ‘7’ in IP67 ensures protection against temporary immersion (up to 1 meter deep for a maximum of 30 minutes), which is crucial for use in wet areas. This classification is ideal for environments with regular washing, but not for permanent immersion or high-pressure cleaning – for this, special
- Diese Klassifizierung ist ideal für Umgebungen mit regelmäßiger Abwaschung, jedoch nicht für dauerhaftes Untertauchen oder Hochdruckreinigung – hierfür sind spezielle brakes for wet cleaning with a higher protection class are necessary.
- Typical applications for IP67 components include food processing, pharmaceutical production, and robotics in wet areas.
- It is important to note that IP67 is not designed for use under high-pressure cleaning (steam jet) – for this, an IP69K brake for wet cleaning environments is necessary.
This protection class is suitable for many applications where equipment is regularly washed, but not permanently submerged or treated with high-pressure cleaners. An IP67 classified brake for wet cleaning environments. is often the optimal choice.
- Food processing: Protection against splashing water and cleaning agents for the used brake..
- Pharmaceutical production: Meeting high hygiene standards, even with brake components.
- Robotics in wet areas: Reliable operation despite moisture through the use of IP67 brakes.
It should be noted that IP67 is not designed for use under high-pressure cleaning (steam jet); for this, IP69K is required. For example, for dairy plants cleaned with steam cleaners, we often recommend components with IP69K protection, to increase the durability of the brake in wet areas. How important is the correct integration of an IP67 brake with motor and gear boxes?Design and material selection for robust IP67 brakes
The design of a reliable IP67 brake requires careful material selection and sealing technology, especially for use in wet cleaning environments.. Stainless steel, for example, AISI 316, offers high corrosion resistance. Special coatings for aluminum housings or the use of high-performance plastics can also increase the lifespan of such waterproof brakes. For example, with our stainless steel drives , we rely on materials that withstand aggressive media, a principle we apply to our IP67 brakes transmissions.
- Careful material selection is fundamental for the reliability of IP67 brakes, especially in humid environments.
- Stainless steel (e.g., AISI 316) is preferred for components of a brake for wet areas..
- Special coatings can protect aluminum housings and prolong their lifespan, enhancing their suitability as IP67 classified brake for wet cleaning environments. .
- The use of high-performance plastics is another option to increase the resistance of brake components.
- Effective sealing technology, such as O-rings or lip seals, is crucial to prevent water and dust ingress into the IP67 brake .
- The correct integration of the brake with other IP67 components (motors, gear boxes) is important for a consistently protected system.
- Particular attention must be paid to interfaces and cable entries, as they pose potential weaknesses in a waterproof brake. Effective seals like O-rings or lip seals are essential to prevent water and dust ingress. The correct integration of the
Effektive Dichtungen wie O-Ringe oder Lippendichtungen sind wesentlich, um das Eindringen von Wasser und Staub zu verhindern. Die korrekte Integration der brake. mit IP67 classified servomotors and gear boxes is equally important to maintain the protection standard in wet cleaning environments. . Interfaces and cable entries require special attention, as they pose potential weaknesses. For example, an inadequately sealed cable entry can lead to system failure if water penetrates, despite an otherwise robust IP67 classified brake. system.Maintenance and upkeep of IP67 brakes in wet environments.
Although IP67 brakes are designed for demanding environments, regular inspection is important for a long lifespan, especially in wet cleaning environments.. Seals should be checked for wear and the housing of the brake for wet areas. should be inspected for damage. The lifespan of seals, such as radial shaft seals, can be around 10,000 operating hours in IP67 applications, depending on the operating conditions. For example, a customer in beverage filling performs visual inspections and function tests of their IP67 classified brakes every six months.
- Conduct regular inspections to ensure the longevity of the IP67 brakes ensure.
- Carefully check seals for signs of wear to maintain the protection class of the brake. .
- Inspect the housing for possible damage or corrosion, especially in a brake for wet areas..
- Note that the lifespan of seals (e.g., radial shaft seals) can vary depending on operating conditions, often around 10,000 operating hours. IP67 classified brake for wet cleaning environments. check and replace wear parts such as brake pads according to the manufacturer’s specifications to ensure the function of the
- Prüfen und ersetzen Sie Verschleißteile wie Bremsbeläge gemäß den Herstellervorgaben, um die Funktion der brake. How important is the correct integration of an IP67 brake with motor and gear boxes?
- After each wet cleaning, perform an external check of the brake. to exclude moisture ingress or residues from cleaning agents.
- Consider a purge air option as an additional protective mechanism for particularly critical applications. IP67 brake The need for lubrication depends on the specific brake type; many modern
are designed to be low-maintenance. However, wear parts such as brake pads must be checked and replaced as per the manufacturer’s instructions. IP67 brakes After each wet cleaning, an external check of the brake is recommended to ensure that no moisture has entered or that cleaning agents have left residues, which is crucial for the longevity of a brake in wet cleaning environments. For example, for particularly critical applications, a purge air option with a slight overpressure of 0.05 bar can provide additional protection for the standards and certifications for IP67 classified brake In addition to the IP classification according to EN 60529 for components such as the
Industriestandards und Zertifizierungen für IP67 brakes
Neben der IP-Klassifizierung nach EN 60529 für Komponenten wie die IP67 brake there are further relevant standards. The UL Type 4X certification, for example, confirms additional corrosion protection, which is significant in the USA, especially for brakes in wet cleaning environments.. For applications in the food or pharmaceutical industry, FDA compliance of materials or NSF certifications for lubricants may be required, even when selecting an IP67 classified brake. For example, a hygienic brake solution for pharmaceutical production often must demonstrate that all materials in contact with the product are safe.
Certifications by independent bodies confirm that the products, including IP67 brakes, meet the promised attributes and are operationally safe. This is particularly important for safety-related functions of brakes. The selection of suitable, certified components, such as a specific IP67 classified brake for wet cleaning environments, minimizes risks and ensures compliance with industry-specific regulations. For example, ATEK Drive Solutions ensures in development that our brake technology meets current industry standards and fulfills your specific application requirements for a brake for wet areas. .Conclusion: Select the optimal IP67 brake for wet cleaning environments select
A suitable IP67 brake reliably protects systems from failures in wet cleaning environments. and contributes to securing productivity. Details such as material, sealing, and correct integration must be considered to fully exploit the advantages of a IP67 classified brake for wet cleaning environments. . For the selection of the appropriate brake for specific applications that meet the requirements of a waterproof brake , ATEK Drive Solutions offers comprehensive support and advice.
