ATEK Drive Solutions

Industrial Brakes: Maximum Safety and Efficiency for Your Drive Technology

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Comprehensive guide to the selection, application, and maintenance of industrial brakes

What are the main tasks of industrial brakes beyond just stopping?

Industrial brakes are crucial for precise process flows, the positioning of machine parts, controlling speeds, and increasing the overall equipment effectiveness. They significantly contribute to productivity and safety.

What advantages do ATEK’s modular industrial brake solutions offer?

Das modular building block system from ATEK enables millions of configurations for gear boxes and brakes. This leads to highly customized solutions, faster delivery times, and the ability to achieve optimal system integrations for specific customer requirements.

How do safety, holding, and control brakes differ in their function?

Safety brakes are designed for reliable emergency stops , often spring-actuated for fail-safe function. Holding brakes serve to secure precise positioning with the drive switched off. Control brakes are used for the dynamic control of movements and the controlled slowing down of masses.

Can industrial brakes contribute to increasing energy efficiency in facilities?

Yes, modern electromotive industrial brakes can be significantly more energy-efficient than traditional systems. For example, some models consume only a few watts of holding power and can reduce the CO2 footprint of a facility, like the brakes from PSK Industrial Solutions, which can be up to 40 times more efficient .

What does the ‘fail-safe’ principle mean in industrial brakes and why is it important?

Das ‘Fail-safe’ principle, often implemented through spring-actuated brakes, means that the brake automatically engages during a power failure and safely holds the load. This is a critical safety feature in many industrial applications to prevent accidents and damage.

What role does heat management play in the design of industrial brakes?

Ein Effective heat management is crucial for the consistent performance and lifespan of an industrial brake. Braking generates heat that must be dissipated to avoid overheating, fading, and premature wear. This is especially important in high braking energies and duty cycles..

Does ATEK also offer custom industrial brakes for special requirements?

Yes, ATEK Drive Solutions GmbH specializes in the development of custom special solutions. With decades of experience and a flexible building block system, brakes for specific applications or with integrated components, even in small series, can be realized. oder mit integrierten Komponenten, auch in kleinen Serien, realisiert werden.

How does ATEK assist in selecting the right industrial brake?

ATEK provides comprehensive technical consulting and support in the design and optimization of drives, including the appropriate industrial brake. By analyzing the specific application requirements, the optimal braking solution is conceived from the wide portfolio or as a custom development.

Die Correct selection and design of Industrial brakes is crucial for system safety, precision, and productivity; ATEK’s modular system allows for millions of configurations and can increase the production capacity by up to 15%..

Modern Industrial brakes, especially electromotive variants, offer significant energy savings – up to 40 times more efficient as conventional systems – and contribute to the reduction of the CO2 footprint .

System providers like ATEK deliver comprehensive braking solutions, from standard components to custom special constructions, supported by technical consulting and service to ensure optimal performance and reliability. Learn everything about industrial brakes: from the different types and their application areas to important selection criteria and maintenance tips. Optimize your drive systems for maximum safety and efficiency!

Industrial brakes are essential for the safe and efficient operation of industrial facilities. Are you looking for the right brake for your application or need support in the design? Contact us at

Erfahren Sie alles über Industriebremsen: von den verschiedenen Typen und ihren Anwendungsbereichen bis hin zu wichtigen Auswahlkriterien und Wartungstipps. Optimieren Sie Ihre Antriebssysteme für maximale Sicherheit und Effizienz!

Industriebremsen sind essenziell für den sicheren und effizienten Betrieb industrieller Anlagen. Sie suchen die passende Bremse für Ihre Anwendung oder benötigen Unterstützung bei der Auslegung? Kontaktieren Sie uns unter ATEK Drive Solutions – we are happy to advise you!

Do you need assistance in selecting the right industrial brake for your application?

Get a non-binding consultation now!

Introduction to industrial brakes

Industrial brakes are not only emergency stop devices but also components that contribute to the productivity and efficiency of modern facilities. This article discusses the selection of suitable braking solutions and industrial braking systems for specific requirements to optimize system performance. Request your individual consultation now!

Introduction to Industrial brakes

Was Industrial brakes really deliver

Industrial brakes not only serve to stop machines in an emergency. Modern industrial brakes are integral components for precise process flows and efficiency increases. At ATEK Drive Solutions GmbH, an industrial brake must harmonize with gear boxes and motors; our modular building block system allows for millions of configurations for coordination. More about Industrial brakes

The role in modern drive trains

Industrial brakes perform tasks in the drive train from positioning to regulating movements. An optimally designed industrial brake reduces cycle times and increases output. A specific holding brake in a packaging machine can, for example, increase the cycle rate by up to 15%, thereby increasing production capacity. Our brake solutions

Safety and performance go hand in hand

Safety and performance are equally important when it comes to Industrial brakes . Innovative brake concepts combine safety standards with dynamic performance. ATEK offers electrified lever brakes that combine fast response times with high holding power, for example, for safe scene changes in stage technology.Types and functions of industrial brakes

Operating principles at a glance

Industrial brakes utilize various operating principles, from spring-actuated systems (safe holding during power failure) to electrically controlled precision brakes, each with specific strengths. The choice of operating principle in an industrial brake affects the reliability and efficiency of the application. Spring-actuated Industrial brakes from Kendrion INTORQ for AGVs ensure, for example, the holding of loads in case of power failure. Discover brake types

Disc and drum brakes in detail

Disc brakes often offer better heat dissipation, drum brakes advantages in dirty environments – both are important designs of Industrial brakes. The design and material of the brake components determine the performance and lifespan of the industrial brake. Ringspann disc brakes (e.g., series DH, DU, DV) are robust solutions in mechanical engineering; the DU 060 PFM reduced cycle times in a die casting plant. Details on disc brakes

Specialists: Safety, holding, and control brakes

Industrial brakes are distinguished by their primary function: safety brakes for reliable emergency stops, holding brakes for precise positioning, and control brakes for dynamic control. This differentiation allows for an optimized design of the respective industrial brake. Mayr® Drive Technology ROBA-stop® safety brakes are designed for emergency stops and are used, for example, in elevators or cranes.Application areas and industry-specific solutions for industrial brakes

Precision in mechanical and plant engineering

Without precise braking actions enabled by powerful Industrial brakes tool machines deliver inaccurate results. In mechanical engineering, accurate positioning and rapid stops through the right industrial brake are important for quality and productivity. ATEK servo bevel gear boxes with integrated holding brakes enable micrometer accuracy for high-end machining centers. Manufacturer expertise

  • Accurate positioning and quick stops through Industrial brakes are crucial for quality and productivity in mechanical engineering.
  • High-dynamic and reliable Industrial brakes are needed in logistics and conveyor technology for fast, safe goods transport.
  • The safe holding of loads, especially in case of a power failure, is a central criterion for Industrial brakes in conveyor technology.
  • Industry-specific brake solutions for Industrial brakes address diverse requirements, from wind power plants to medical technology.
  • Adaptability to extreme environmental conditions or highest precision demands is often required. Industrial brakes an extreme Umweltbedingungen oder höchste Präzisionsansprüche ist oft gefordert.
  • Examples like ATEK gear boxes for precision or Kendrion Industrial brakes for AGVs illustrate specific solutions.

Dynamics in logistics and conveyor technology

In logistics and conveyor technology, cranes and AGVs require high-dynamic, reliable Industrial brakes for fast and safe goods transport. The safe holding of loads during a power failure is an important criterion for these braking systems. Kendrion spring pressure brakes for AGVs offer this safety and support 24/7 operation in distribution centers. More about safety brakes

Special requirements: From wind power to medical technology

The requirements for Industrial brakes vary greatly, from wind power plants (extreme environmental conditions) to surgical robots (highest precision). Industry-specific brake solutions for industrial brakes take these circumstances into account. IMA S.r.l. manufactures brake pads for wind turbines designed for long maintenance intervals and reliability under harsh conditions, reducing operating costs.Technical aspects and design considerations in industrial brakes

Material selection: The heart of industrial brake

The choice of friction material can influence the lifespan of a industrial brake by over 50%. The pairing of friction lining and brake disc/drum is fundamental for consistent braking performance and low wear in any industrial brake. Kendrion Intorq pays attention to the composition of organic friction linings to control the friction coefficient and lifespan, which is important with high switching frequencies (e.g., textile machines).

Thermal management: Keep a cool head

Effective heat dissipation is necessary during braking processes Industrial brakes for performance and safety. Good thermal management is important at high braking energies and duty cycles of industrial brakes. Mayr® brakes (options up to IP67, temperature-resistant up to 120°C) optimize heat dissipation through cooling fins or external cooling, e.g., at motor test benches.

Control and monitoring: Intelligence in the system

Modern Industrial brakes often use sensors to monitor wear or switching status. Integration of these braking systems into control systems enables predictive maintenance and optimized operation. PSK Industrial Solutions GmbH develops electromechanical brakes with automatic adjustment and remote monitoring options, reducing maintenance interventions and increasing system availability (e.g., in wind turbines). Hydraulic systemsInnovations and future trends in industrial brakes

Efficiency leap through electromechanics

Electromechanical Industrial brakes can be up to 40 times more energy-efficient than conventional braking systems. They offer potential for reducing the CO2 footprint. According to PSK Industrial Solutions GmbH, their electromechanical brakes consume about 5 W/h to maintain 450 kg of clamping force, enabling energy savings, especially in continuous operation.

  1. Increase in energy efficiency by up to 40 times through the use of electromechanical Industrial brakes.
  2. contribution to the reduction of the CO2 footprint through innovative, energy-efficient Industrial brakes-technologies.
  3. The increasing importance of modularity and platform systems for flexible, customized solutions in the field of Industrial brakes.
  4. Integration of intelligence (“smart integration”) in Industrial brakes for optimized performance and short delivery times.
  5. Development towards low-maintenance or completely maintenance-free industrial brakesystems to reduce downtime.
  6. Use of automatic self-adjusting mechanisms and diagnostic systems in Industrial brakes to increase autonomy and reduce operating costs.

Modularity and smart integration

Flexible systems are forward-thinking for Industrial brakes. Modular platform systems and integrated intelligence enable tailored braking solutions with short delivery times. ATEK Drive Solutions GmbH uses a modular system for Gear Boxes and Industrial brakes (millions of configurations). Ringspann combines with “Smart Solutions” brakes, clutches, and shaft-hub connections into assembly-friendly units.

Low-maintenance and autonomous systems

The trend in Industrial brakes is towards low-maintenance or maintenance-free braking solutions to minimize downtime. Automatic self-adjusting mechanisms and diagnostic systems are important elements of modern industrial brakes. Maintenance-free models with automatic adjustment (e.g., from PSK for hard-to-reach places) can reduce operating costs, especially in offshore areas or large industrial plants.Maintenance, service, and economic efficiency of industrial brakes

Predictive maintenance instead of costly failures

Unexpected failures of Industrial brakes can incur high costs. Condition monitoring and planned maintenance intervals for industrial brakes prevent this and optimize lifecycle costs. Electronic wear monitoring reports early need for action and enables scheduled maintenance without, e.g., interrupting the production of an automotive supplier.

Fast service and secure spare parts supply

In case of repair needs for Industrial brakes fast service and reliable spare parts supply are important to minimize downtime. Quick, competent service and secure spare parts supply for your industrial brake are highly beneficial. PSK offers, for example, a 24-hour overnight repair service (also for third-party brands), enhancing flexibility and safety for operators, especially in the food industry. Optimal brake design

Economic efficiency in focus: More than just the purchase price

The cheapest industrial brake is not always the most economical. The total cost of ownership (TCO) of an industrial brake over its lifecycle is important for an informed decision. TCO includes energy consumption (e.g., 5 W/h with PSK brakes), maintenance effort, and lifespan. A high-quality, energy-efficient industrial brake can pay off despite higher acquisition costs.

Industrial brakes are important components for the performance and safety of systems. The selection of the appropriate industrial brake based on application, technical requirements, and trends such as electromechanics and modularity can secure competitive advantages. Future-proof braking solutions and advanced Industrial brakes increase efficiency. Contact us for a tailored consultation on Industrial brakes by ATEK Drive Solutions GmbH!

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