Everything you need to know about the operation, advantages, and applications of hydraulic brakes in the industry.
What makes a hydraulic brake so powerful in industrial plants?
Hydraulic brakes utilize Pascal’s law to generate high braking forces. Low actuation forces are thus converted into significant braking effects, which ensures precise and powerful stopping operations in industrial machines. ATEK relies on high-quality components for maximum reliability.
What specific advantages do hydraulic brakes from ATEK offer for my production processes?
ATEK hydraulic brakes enable superior and finely controllable braking force, leading to more precise stops and increased safety. This can reduce downtime in packaging systems, was zu präziseren Stopps und erhöhter Sicherheit führt. Dies kann beispielsweise Stillstandszeiten in Verpackungsanlagen by up to 5%.In addition, they often provide longer maintenance intervals and a high robustness for heavy-duty applications.
For which industrial applications are ATEK’s hydraulic braking systems particularly suitable? ATEK’s hydraulic brakes are ideal for machine and plant engineering, conveyor technology, wind turbines, mining, construction, and stage technology. Their
Die hydraulischen Bremsen von ATEK sind ideal für den Maschinen- und Anlagenbau, die Fördertechnik, Windkraftanlagen, den Bergbau, das Bauwesen und die Bühnentechnik. Ihre adaptability to various torques (from hundreds to hundreds of thousands of Nm) and environmental conditions makes them extremely versatile..
What distinguishes the positively and negatively acting hydraulischen Bremsen brakes from ATEK?
Positively acting brakes hydraulic brakes are hydraulically actuated and spring-released – they brake when hydraulic pressure is applied. Negatively acting brakes (fail-safe) are spring-actuated and hydraulically released – they brake in case of pressure drop or power failure, providing increased safety for critical applications such as lifts.
How does the CH6 control from ATEK support the precision of my hydraulic brake??
ATEK’s digital proportional brake system CH6 allows for sensitive and programmable control of the braking torque.This is crucial for demanding positioning tasks or smoothly decelerating large masses, achieving a control accuracy of up to ±0.5%, as in material testing machines.
How important is the choice of the right brake fluid for my industrial hydraulic brake??
The correct brake fluid (according to DOT standards or specific mineral oils) is critical for performance and longevity. Incorrect or outdated fluid can lower the boiling point, promote corrosion, and lead to hydraulic brake?. Falsche oder veraltete Flüssigkeit kann den Siedepunkt senken, Korrosion fördern und zu system failures.Manufacturer specifications must be strictly followed.
What maintenance aspects should be considered for hydraulischen Bremsen ATEK’s systems to maximize lifespan?
Regular inspections of fluid levels, the tightness of lines, and the wear of pads/discs are essential. Changing the brake fluid (typically every 1-2 years) and carefully bleeding the system are equally important. ATEK also offers systems with wear monitoring for predictive maintenance.
Does ATEK also provide custom solutions for hydraulic brakes an?
Yes, ATEK Drive Solutions specializes in the development of custom hydraulic brake solutions,even in small series. Thanks to a modular system and extensive engineering expertise, brakes can be optimally tailored to specific requirements and installation situations.
Hydraulic brakes provide superior braking force and precision through hydraulic power transmission, which results inincreased safety and efficiency in industrial applications – for instance, downtime in packaging systems can be führt – beispielsweise können Stillstandszeiten in Verpackungsanlagen reduced by up to 5%. ATEK Drive Solutions delivers diverse hydraulic brake solutions as a system provider,
ATEK Drive Solutions liefert als Systemanbieter including positively and negatively acting systems as well as advanced controls such as the CH6 system, which allows for, darunter positiv und negativ wirkende Systeme sowie fortschrittliche Steuerungen wie das CH6-System, das eine braking torque control with ±0.5% accuracy, thus optimizing the performance of demanding machines..
The durability and reliability of hydraulic braking systems depend crucially on proper maintenance, including regular inspections (e.g., every 500 operating hours for critical applications), the use of correct brake fluids, and a replacement interval of 1-2 years, while ATEK ab, einschließlich regelmäßiger Inspektionen (z.B. alle 500 Betriebsstunden für kritische Anwendungen), dem Einsatz korrekter Bremsflüssigkeiten und dem Wechselintervall von 1-2 Jahren, wobei ATEK provides comprehensive service and advice. Explore the world of hydraulic brakes: from the basics to the latest innovations. Learn how to make your systems safer and more efficient.
Hydraulic brakes are essential for many industrial applications. They provide high braking force and precise control. Do you need a customized solution? Contact us for personal advice at
Entdecken Sie die Welt der hydraulischen Bremsen: Von den Grundlagen bis zu den neuesten Innovationen. Erfahren Sie, wie Sie Ihre Anlagen sicherer und effizienter machen können.
Hydraulische Bremsen sind essenziell für viele industrielle Anwendungen. Sie bieten hohe Bremskraft und präzise Steuerung. Benötigen Sie eine massgeschneiderte Lösung? Kontaktieren Sie uns für eine persönliche Beratung unter ATEK Drive Solutions..
Do you need a customized hydraulic brake solution for your application?
Request a custom solution now!hydraulic brakes enable understand: Basics and potentials for your industrial plant.
Hydraulic braking systems transmit force through liquids (Pascal’s law), enabling a significant power amplification: low pedal force generates thousands of Newtons of braking force in a hydraulic brake. The incompressibility of the brake fluid ensures precise response. Core components of any hydraulic brake – master cylinder, lines, wheel cylinders/calipers, pads, and discs/drums – work together. The quality of all components determines performance and reliability. ATEK relies on high-quality materials for over 2 million cycles in specific brake components. Details on ATEK setzt auf hochwertige Materialien für über 2 Mio. Zyklen bei bestimmten Bremskomponenten. Details zu industrial brakes..
The choice of brake fluid (DOT standards) with a high boiling point and material compatibility is crucial for a hydraulic brake successful operation. Incorrect/old fluid reduces braking performance and risks system failures. Manufacturer specifications ensure the function of the braking technology and thus of the entire hydraulic brake. Mineral oil is common for some systems (e.g., bicycle brakes), glycols-based fluids for industry/automotive.
Hydraulic brakes assess: weigh clear advantages against possible disadvantages.
Hydraulic brakes offer superior, finely controllable braking force through higher pressures, which means more precise stops and greater safety. Even pressure distribution ensures balanced wear and consistent performance in every hydraulic brake. Example: Packaging systems reduce downtime through precise positioning by up to hydraulic brake? 5%. Longer maintenance intervals (less abrasion except on pads/discs) can reduce operating costs with good maintenance of these brake systems. The closed structure protects the components of a hydraulic brake. For high loads (cranes, heavy machines; >500,000 Nm), they are often the first choice.
- Superior braking force: Allows for precise stops and increases operational safety.
- Even pressure distribution: Ensures constant performance and minimizes uneven wear.
- Efficiency increase: Can reduce downtime (e.g., by up to 5% in packaging systems) and lower operating costs.
- Robust construction: Closed systems protect internal components from external influences.
- Suitability for heavy-duty applications: Often the preferred choice for systems with high torque demands (>500,000 Nm).
- Important considerations: Higher acquisition costs and the need for careful maintenance due to contamination sensitivity.
Disadvantages of such depend crucially on systems are higher acquisition costs and more complex repairs. Contamination sensitivity requires careful maintenance of the hydraulic brake. Proper handling of brake fluids is necessary. ATEK takes this into account in drivetrain solutions..Optimize applications: use this hydraulic brake specifically in your industry.
In machine and plant engineering (presses, machine tools, production lines), hydraulic brakes hydraulic brakes are critical for precise stops. ATEK Drive Solutions provides tailored brake solutions specifically for hydraulic brakes. Example: Textile machines use such brake systems for speed control and emergency stops. See spring-actuated hydraulic disc brakes.In conveyor technology and material handling (belt conveyors, lifting devices), the hydraulic brake – master cylinder, lines, wheel cylinders/calipers, pads, and discs/drums – work together. is central to safety. Hydraulic brakes allow for smooth deceleration of heavy loads. Example: Harbor cranes move 70-ton containers. Also see various lever brakes..
Other fields of application for a hydraulic brake hydraulic brake include wind turbines (rotor safety), mining, construction (extreme conditions), and stage technology. The adaptability to various torques and environments underscores the versatility of the hydraulic brake. ATEK develops solutions for braking torques from hundreds to hundreds of thousands of Nm, often realized through a hydraulic brake.Using ATEK solutions: System competence for your specific hydraulic brake.
ATEK provides integrated drivetrain solutions (gear boxes, brakes, motors) as a system provider. Our hydraulic brakes are of high quality, reliable, and adaptable, even for custom small series of a specific hydraulic brake. The range includes positively acting (hydraulically actuated) and negatively acting fail-safe brakes (spring-actuated), with each hydraulic brake – master cylinder, lines, wheel cylinders/calipers, pads, and discs/drums – work together. optimized for its purpose. This variety allows for optimal configurations for various safety requirements. Example: Safety brakes for lift systems hold loads during power failures.
Control options for the hydraulic brake range from On/Off (CH1) to digital proportional brake systems (CH6). CH6 systems enable sensitive, programmable brake torque control for demanding positioning tasks or smooth deceleration of large masses with a hydraulic brake. A material testing machine can regulate pulling force with ±0.5% accuracy thanks to CH6 and modular hydraulic units. Safety features such as redundant spring configurations, position detection, and wear monitoring (e.g., warning at 20% remaining friction material thickness) support predictive maintenance of the hydraulic brake systems.Maximize lifespan: hydraulic brakes enable properly maintain and service.
Regular inspections ensure longevity and reliability of hydraulic brakes.. Check your hydraulic brake – master cylinder, lines, wheel cylinders/calipers, pads, and discs/drums – work together. fluid level, tightness (lines/hoses), and wear (pads/discs). Inspection intervals for the hydraulic brake are based on operating hours/load cycles (critical applications: e.g., every 500 hours). Hygroscopic brake fluid absorbs moisture, lowers the boiling point, and promotes corrosion in the hydraulic brake. Typically, change manufacturer-specific fluid (e.g., DOT standards) every 1-2 years and vent the system carefully. Please note any information regarding the choice of mineral oil for hydraulic brakes..
- Regular inspections: Routinely check fluid level, tightness of lines/hoses, as well as wear of pads and discs.
- Maintain inspection intervals: Follow operating hours or load cycles, especially for critical applications (e.g., every 500 hours).
- Brake fluid management: Change the hygroscopic brake fluid according to manufacturer specifications (typically every 1-2 years) to avoid boiling point reduction and corrosion.
- Careful bleeding: Ensure that the system is thoroughly bled after each fluid change.
- Use of correct fluids: Only use brake fluids recommended by the manufacturer (e.g., DOT standards or specific mineral oils).
- Professional repairs: Leave repair work to qualified personnel to minimize safety risks.
- Original spare parts: Always use original parts to ensure compatibility and optimal performance.
Repairs on a hydraulic brake? require expertise; improper work jeopardizes safety and function. Original spare parts ensure compatibility and performance of the hydraulic brake. ATEK Drive Solutions provides support with service and consulting, e.g., for hydraulically controlled torque brakes..Shaping the future: With innovative hydraulic brakes enable increase efficiency.
Future trends depend crucially on include enhanced electronics and sensor integration for the hydraulic brake – master cylinder, lines, wheel cylinders/calipers, pads, and discs/drums – work together.. Industrial EBV and ABS optimize the braking effect of the hydraulic brake, increase safety and availability (e.g., slip control on construction machines improves stability by up to 15%). Energy recovery and more efficient hydraulics (e.g., demand-driven pump control) become increasingly important for every hydraulic brake. Intelligent systems with sensors enable predictive maintenance for hydraulic brakes enable.
sustainability in the hydraulic brake – master cylinder, lines, wheel cylinders/calipers, pads, and discs/drums – work together. target environmentally friendly brake fluids and materials to reduce environmental impact without sacrificing performance. ATEK is pursuing developments such as biodegradable fluids with long service life for the hydraulic brake. The combination of hydraulics and modern control technology leads to adaptive braking systems that adjust to load conditions. These systems increase efficiency and minimize wear through demand-oriented braking force of the hydraulic brake. ATEK invests in R&D for future-proof braking solutions in the area of hydraulic brakes..
