Discover the advantages of direct drives with hollow shaft motors for improved dynamics, flexibility, and reduced maintenance costs.
What is the main advantage of a hollow shaft motor in the direct drive of rollers?
The main advantage is the significant reduction in space requirements, often by more than 20%, as cables or cooling fluids can be routed directly through the drive shaft. This enables more compact machine designs.
How does a hollow shaft direct drive improve the precision of roller applications?
By the direct coupling of the motor to the roller, gear play is eliminated and the system rigidity is increased. This can improve the track accuracy, for example in printing machines, by up to 15%.
Which applications are hollow shaft motors particularly well-suited for?
They are well-suited for applications that require compactness and precision, such as in the packaging industry, medical technology (e.g., CT scanners), logistics automation for dynamic sorting rollers and printing machines..
What should I consider when selecting a hollow shaft motor for the direct drive of rollers?
Important criteria are the required torque, the maximum speed, the feedback system for position control (e.g., high-resolution encoder) and a careful axial force management, to maximize the motor’s lifespan.
Does ATEK Drive Solutions also offer customized hollow shaft motor solutions?
Yes, ATEK Drive Solutions utilizes a modular system platform and realizes customized special solutions, even in small series. An example is the customization of a hollow shaft motor with special flange geometry and shaft bore.
What role does axial force management play in hollow shaft motors?
Ein correct axial force management is crucial. Improper handling of axial forces can reduce the motor’s lifespan by over 50%. The machine design must accommodate these forces.
Can hollow shaft motors be combined with other drive components?
Yes, ATEK Drive Solutions is a systems provider and combines hollow shaft motors with suitable gears or brakes to create complete, optimally coordinated drivetrain solutions..
What specific performance improvements are possible with hollow shaft direct drives?
In addition to space reduction and precision improvement, hollow shaft direct drives can improve the acceleration values of rollers by up to 25% , leading to shorter cycle times and higher throughput.Hollow shaft motors for the direct drive of rollers
Hohlwellenmotoren für den Direktantrieb von Rollen enable a significant reduction in space requirements of often over 20% and simplify machine construction by integrating lines or sensors directly through the motor shaft.
Die direct coupling eliminates gear play, increases system rigidity, and leads to improved track accuracy (up to 15%) as well as higher acceleration values (up to 25%)..
ATEK Drive Solutions offers as a systems provider customized hollow shaft motor solutions, combined with gears and brakes, to optimize the precision and efficiency in applications such as packaging machines or film winding systems.Learn how hollow shaft motors can revolutionize your roller drives. From selecting the right motor to the various applications – this article provides you with all the important information.
Are you looking for an efficient and precise solution for the direct drive of your rollers? Hollow shaft motors offer key advantages. We at ATEK Drive Solutions are happy to advise you personally. Get in touch now Contact us!
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Hollow shaft motors for roller direct drive: precision and efficiency for systems.
Hollow shaft motors can improve the performance of roller drives, especially concerning the direct drive of rollers. This article explains how these motors can enhance precision and efficiency in systems while reducing maintenance costs. We are available for specific application consulting.Hollow shaft motors in roller direct drive: What it’s all about.
What makes Hollow shaft motors hollow shaft motors so special for roller drives?
Hollow shaft motors allows for the routing of cables or cooling fluids directly through the drive shaft of the conveyor roller. This leads to a reduction in space requirements – often by more than 20% compared to conventional drives. These motors, ideal for the direct drive of rollers., integrate a central bore that saves space and simplifies the design, allowing sensors or light barriers to be integrated directly into the process. For the drive of conveyor belts this represents an advantage.
- Enable the routing of cables or cooling fluids directly through the drive shaft of the conveyor roller.
- Lead to a reduction in space requirements of often more than 20% compared to conventional drives.
- Integrate a central bore that saves space and simplifies the design.
- Allow the direct integration of sensors or light barriers into the process.
- The direct coupling of the motor to the roller eliminates gear play and increases system rigidity.
- Improve track accuracy, e.g., in printing machines by up to 15%.
- Optimize the dynamics of servo motor-applications.
- Reduce maintenance efforts due to fewer mechanical components.
Direct drive: More than just a space-saving solution for rollers.
Der Direct drive with hollow shaft offers specific advantages, especially when a hollow shaft motor is used for the direct drive of rollers. The direct coupling of the motor to the roller eliminates gear play and increases the system rigidity Die direkte Kopplung des Motors an die Rolle eliminiert Getriebespiel und erhöht die Systemsteifigkeit, leading to improved track accuracy. For example, in a printing machine, the precision of the color rollers can be increased by up to 15%. This technology optimizes the dynamics of servo motor-applications and reduces maintenance efforts through fewer mechanical components.Optimal design: Advantages, applications, and selection criteria.
What specific advantages do these drives offer in practice?
Beyond compactness, hollow shaft direct drives , particularly as, offer further advantages. hollow shaft motor is used for the direct drive of rollers.Their high torsional stiffness can improve the acceleration values of rollers by up to 25% Ihre hohe Torsionssteifigkeit kann die Beschleunigungswerte von Rollen um bis zu 25% verbessern, which allows shorter cycle times. In packaging machines, this leads to higher throughput. Additionally, complex drive technology can be directly integrated, such as in robotic grippers that route media through the joint.
Where do they unleash Hollow shaft motors their full potential?
Hollow shaft motors are suitable for diverse industries, especially when it comes to the direct drive of rollers. . Applications range from medical technology, where precision and operational smoothness are required in CT scanners, to logistics automation with dynamic sorting rollers that often utilize a hollow shaft motor for direct drive.. A manufacturer of labeling machines was able to improve the positioning accuracy of its labels by 0.1 mm through the use of a hollow shaft motor. Parallels are also evident with frameless direct drives..
What should you consider when making a selection?
When selecting a hollow shaft motor for the direct drive of rollers several factors are crucial. Crucial are the required torque, the maximum speed, and the type of feedback system for position control – for example, a high-resolution encoder for an accuracy of 0.01 degrees. Axial force management is also important; improper handling of axial forces can reduce the motor’s lifespan by over 50%. Careful tuning of these parameters is essential for the optimal performance of such a drive for rollers. essential.System competence and future: Your advantage with ATEK Drive Solutions.
How does ATEK support you in the integration of hollow shaft direct drives??
As a systems provider, ATEK Drive Solutions combines Hollow shaft motors with suitable gears or brakes from its portfolio to create optimal solutions for the direct drive of rollers. . This approach enables the development of complete drive solutions. For a demanding film winding system, for example, a unit consisting of a hollow shaft servo motor and precision planetary gears was designed to ensure a constant tension of ±0.5 N. This results in a coordinated servo motor-supported drivetrain solution..
- ATEK Drive Solutions combines hollow shaft motors with suitable components into complete servo motor-supported drivetrain solutions..
- Specific units are developed, such as for film winding systems that ensure a constant tension of ±0.5 N.
- Das modular system platform from ATEK allows a wide range of configurations for flexible solutions.
- Customized special solutions, even in small series, are realized when standard solutions are insufficient.
- An example of adaptability is the customized adjustment of a hollow shaft motor with special flange geometry and 38.5 mm shaft bore within four weeks.
- ATEK assists customers in fully exploiting the advantages of Hollow shaft motors, especially in the direct drive of rollers., such as more compact designs, higher precision, and efficiency.
- The company is available for inquiries regarding customized solutions within its gear and motor expertise. available.
What role does modularity and customization play at ATEK?
Where standard solutions are insufficient, ATEK offers customization options. Das modular system platform allows for a variety of configurations and the realization of customized special solutions, even in small series, especially when it comes to the hollow shaft motor is used for the direct drive of rollers. . For example, a. Beispielsweise wurde ein hollow shaft motor with special flange geometry and 38.5 mm shaft bore was customized for an existing machine design within four weeks. This flexibility is part of the gear and motor expertise. of ATEK.
Hollow shaft motors for roller direct drive. enable more compact designs, higher precision, and efficiency. ATEK Drive Solutions supports the use of this technology, which offers significant direct drive of rollers. advantages, and is available for inquiries about tailored solutions.
