Discover how ATEK Drive Solutions makes your machines more efficient and powerful with innovative gear motors.
What are the main advantages of an integrated gear motor/system compared to separate motor and gear components?
An integrated gear motor/system offers a more compact design, an optimized coordination between the motor and the gearbox, and often a higher power density. This simplifies the design, reduces assembly effort, and can improve the overall efficiency of the drive train..
How does ATEK ensure fast delivery times for its gear motor/system solutions despite high customization options?
ATEK achieves fast delivery times through a highly developed modular system, which allows for millions of configurations. A large stock of around 400,000-500,000 individual parts and a modern digital infrastructure support the swift assembly and delivery of even customized solutions.
For which demanding applications can ATEK provide specialized gear motor/system solutions?
ATEK develops customized gear motor/system solutions for a variety of demanding industries, including machinery and plant engineering, packaging industry, robotics, medical technology, and renewable energies. Our strength lies in the development of special solutions, even in small series, which are precisely tailored to meet specific requirements.
What role does energy efficiency play in ATEK’s gear motor/system solutions?
Energy efficiency is a crucial aspect of our gear motor/system solutions. We rely on advanced motor technologies and optimized gearbox designs to minimize the energy consumption.. In combination with frequency inverters, our systems can adjust performance to demand, thereby significantly reducing operating costs..
How does ATEK assist you in selecting the right gear motor/system for your specific application?
ATEK offers comprehensive technical consulting by experienced engineers. We analyze your requirements in detail and support you in the design and optimization of your drive.. Our online product configurator also allows for an initial selection and configuration of suitable gear solutions.
Can ATEK deliver gear motor/system solutions for industries with special requirements such as the food industry or medical technology?
Yes, ATEK has expertise in developing gear motor/system solutions for industries with specific requirements. For example, we offer gearboxes in hygienic design or made of stainless steel , which meet the strict regulations of the food and pharmaceutical industries and ensure the highest corrosion resistance. What does it mean that ATEK is a “system provider” for gear motor/system solutions?
Was bedeutet es, dass ATEK ein “Systemanbieter” für Getriebemotor-/Systeme ist?
As a system provider, ATEK not only supplies individual components but also complete drive solutions from a single source.. This includes gearboxes, brakes, and servomotors that are optimally coordinated. You benefit from reduced complexity, ensured compatibility , and a single point of contact for your entire drive system.
How do I benefit from the modularity of ATEK gear motor/system solutions for my project?
The modularity of our gear motor/system solutions offers you maximum flexibility and a high variety of options.You can choose from millions of configurations to obtain a tailored solution for your specific requirements. This results in optimized performance, often shorter delivery times , and a very good price-performance ratio.
ATEK Drive Solutions is your system provider for the entire industrial drive train and delivers customized gear motor/system solutions that optimally combine gearboxes, brakes, and servomotors to meet even complex, customized requirements. Through a
Durch ein modular system with millions of configurations and a stock of almost 500,000 individual parts, ATEK achieves a high variety of options while ensuring short delivery times for your gear motor/system.
Modern gear motor/system solutions focus on energy efficiency (e.g., IE4 motors can reduce consumption by up to 20%) and digital integration through online configurators that can accelerate the engineering process by up to 50%, resulting in optimized performance and reduced operating costs.Discover the world of gear motors and systems from ATEK Drive Solutions: From standard solutions to custom drives – we offer the perfect solution for your individual requirements.
Are you looking for the ideal gear motor for your application? ATEK Drive Solutions offers you a wide range of gear motors and systems, combined with decades of experience and technical expertise. Contact us today for personalized advice and find the optimal drive solution at href=”/contact”.
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Introduction to gear motors and systems.
What is a gear motor?
Ein Gear motor, a compact unit of electric motor and gearbox, adjusts speed/torque. This motorized gearbox unit is often the basis of many drive solutions. The right combination of motor and gearbox is critical for the performance of the entire gear motor/system. A gearbox within such a drive system can, for example, reduce 3000 rpm to 30 rpm, increase torque, and enable precise performance adjustment. Details: Construction of gear motors.
Definition and differentiation
If an application requires slow, powerful movement, the Gear motor is ideal. A complete gear motor/system often provides the best drive solution here. It is an integrated drive unit, often with a direct motor shaft-gear pinion connection (ATEK), unlike separately coupled components. This gear motor/system thus differs from traditional drive trains. SEW-Eurodrive models illustrate this.
Advantages of gear motors
Advantages of a gear motor/system include power density and adaptability. Such gear motors offer high torque with compactness, ideal where space is limited (robotics), where small units move large loads. The gear motor/system is unbeatable here. Precise speed adjustment within the drive system increases efficiency. See planetary gearbox motor systems..Types of gear motors and their applications
Different types of gearboxes
The choice of gearbox type determines the performance of the gear motor/system. Gearbox (conveyor belts) are efficient (>95%) and an important component of many gear motor/system solutions.Screw gearboxes offer high gear reductions and are often self-locking (safety for lifting devices). Planetary gearboxes (STÖBER) have high power density for servo applications and form powerful gear motor/system solutions.. ATEK servo bevel gears redirect power 90°.
- The selection of gearbox type is fundamental to the performance of the gear motor/system..
- Gearbox gear motors are characterized by high efficiency and robustness and are suitable for various standard applications such as conveyor belts and pumps.
- Screw gearboxes allow for high gear reductions and are often self-locking, making them ideal for safety applications such as lifting devices.
- Planetary gearboxes offer very high power density and precision, preferred in servo applications and robotics.
- Bevel gearboxes provide an efficient and compact solution when the output needs to be at an angle to the motor shaft, for instance in intralogistics.
- For special requirements, such as in the food industry, there are also options like stainless steel-gear motors, which meet specific hygiene and corrosion resistance standards and can be part of specialized gear motor/system solutions. .
Gearbox gear motors
Their robustness and efficiency are suitable for standard applications packaging, pumps), making them a common component of gear motor/system solutions. Conveyor technology uses these gear motors due to longevity/low maintenance. Torque up to thousands of Nm. Specifically: Stainless steel gear motors.
Planetary gear motors
For precision/dynamics in confined spaces planetary gear motors are often the first choice and form the core of many high-performance gear motor/system solutions.. Concentric gears in these gear motors mean power density, low backlash (robotics, machine tools). A robotic arm motor precisely moves heavy loads. See precision gear motors for robotics..
Bevel gear motors
If output/motor shaft is angled bevel gear motors provide an efficient, compact solution for intralogistics, textile machines, which are gear motor/system often irreplaceable. ATEK offers a wide range of these gear motors, from miniature to servo, for various applications. gear motor/system solutions.. Example: Printing machines with precise high-speed angle transfer.Selection criteria for gear motors
Torque and speed
Accurate determination of torque/speed is critical for the design of a gear motor/system.. A misjudgment in choosing the gear motor/system can lead to overdimensioning/failures. The demand analysis for a gear motor/system includes load profiles, acceleration, blocking moments. Mixers require high starting torque, fans constant speed. Experts assist in designing the suitable drive system.
size and mounting
Fit is central to the integration of a gear motor/system.. The most compact solution for a gear motor/system is not optimal for complicated assembly. Space conditions influence the choice of gearbox type within the system gear motor/system. (planetary gearboxes are often advantageous). Foot/flange mounting (WEG Uniblock) provides flexibility. Example: mobile devices, special flange. See compact inline servo gear motors..
Environmental conditions
Temperature/humidity affect the lifespan of a gear motor/system.. Ignoring environmental factors reduces the operational reliability of the gear motor/system. Operating temperatures (-20°C to +60°C) require special lubricants/materials for the gear motor/system. Protection class (IP65, IP69K food industry) is important for the gear motor/system; Hygienic Design Gear Boxes meet this requirement.Innovations and trends in gear motors
Energy efficiency
Energy-efficient gear motors reduce costs and promote sustainability. An energy-efficient gear motor/system is therefore an important factor. IE3/IE4 motors with frequency converters adapt the performance of the gear motor/system. to the actual demand. JS Technik’s energy-saving calculator shows potential. Transitioning from IE1 to IE4 can reduce energy consumption by up to 20%.
- Increasing energy efficiency through the use of modern motors (e.g., IE3/IE4 classes) and frequency converters for demand-oriented power adjustment in gear motor/system.
- Establishment of modular designs that allow for high flexibility in the configuration of gear motors and short delivery times, as seen with ATEK gear motor/system solutions..
- Increasing individualization of drive solutions through modular systems that allow for a wide variety of options for the gear motor/system from standard components.
- Progressing digital integration, especially through online configurators (like ATEK’s product configurator), accelerates the engineering process for a gear motor/system .
- Implementation of condition monitoring systems and sensor technology for predictive maintenance to prevent failures and optimize maintenance intervals of the gear motor/system..
- Optimization of operation and maintenance of gear motor/system solutions. through digital tools that contribute to higher overall equipment effectiveness (OEE).
- Development towards intelligent, connected gear motor/system solutions., enabling better process control and data analysis.
Modular design
For flexible drive solutions modular systems, as seen with ATEK, offer numerous configurations for gear motor/systems with short delivery times. Individual solutions arise from standard components, allowing for a high variety for the gear motors(shaft ends, mounting brakes/encoders) . Customized solutions are often available within 2-3 weeks (inventory: ~500,000 parts). gear motor/system (Wellenenden, Anbau Bremsen/Encoder) ermöglicht. Kundenspezifische Lösungen oft binnen 2-3 Wochen lieferbar (Lager: ~500.000 Teile).
Digital integration
For condition monitoring/maintenance optimization revolutionizes digital integration (online configurators, condition monitoring) the planning and operation of gear motor/systems. Online tools (our product configurator) accelerate the engineering of gear motor/system solutions. by up to 50%. Sensors enable predictive maintenance for the gear motor/system, preventing downtimes (packaging lines). See integrated gear motors for CNC machines.Manufacturers and market overview
ATEK Drive Solutions GmbH
As a system provider, ATEK covers the entire industrial drive chain, and supplies complete gear motor/system solutions. by combining experience (gear manufacturing, brakes) and competence (servo motors). Result: comprehensive gear motor/system-solutions, from standard to customized, including small series. The modular system for gear motor/system solutions., inventory (>400,000 parts) enables rapid delivery and good value for money. Goal: >40 million € revenue by 2029.
Other important market players
Alongside ATEK, WEG, STÖBER, JS Technik shape the market for gear motor/systems with focal points. WEG Gear Systems: robust gearboxes (FEM-supported) for long-lasting gear motor/system solutions.. STÖBER: planetary gearboxes, modular gear motor/system solutions.. JS Technik: a wide range of gear motors, modifications (ATEX). This variety ensures suitable gear motor/system-solutions for every requirement.
Market trends
Market growth for gear motor/systems due to automation, energy efficiency, intelligent connected drive systems. Trend: customized gear motor/system-solutions, system integration (ATEK). Smaller batch sizes, more variants in gear motor/system solutions.. Predictive maintenance and digital twins for gear motor/system solutions. increase the OEE (often only 60-70%). Development: High-torque servo gear motors.Maintenance and servicing of gear motors
Regular inspection
Regular inspection is key to early detection of potential problems in a gear motor/system and prevention of costly failures. The visual inspection at the gear motor/system includes leakages, noises, overheating. A slight oil film on the Gear motor can indicate a leak. Check oil level (sight glass) every ~500 operating hours; document observations.
Maintenance work
In addition to inspection, oil changes and replacement of wear parts are crucial for the lifespan of a gear motor/system.. The intervals (5,000-20,000 h) for a gear motor/system depend on conditions/type. In harsh environments, change oil more frequently; replace seals as needed. For safety-critical: brake gear motors.
Troubleshooting
In case of unusual noises/overheating of a gear motor/system, quick, systematic action can prevent damage. Grinding noises at the Gear motor (bearing damage/gear problem) -> stop the system. Overheating of the gear motor/system.: overload, oil, environment. Check motor ventilation/current draw of the gear motor . When in doubt, consult a professional (ATEK) for the gear motor/system .
An optimally designed gear motor/system is crucial for efficiency and reliability. ATEK offers expertise and products for customized gear motor/system-drive solutions. Contacting us allows for the development of your specific gear motor/system..
