Learn how to optimize your performance and reduce costs through the right combination of Gear Boxes and servo motors.
What is the main advantage of a Gear Box with a servo motor flange?
The main advantage is the direct, coupling-free connection, which leads to a more compact design, higher precision by eliminating play and often results in a noise reduction of up to 6dB .
Which types of Gear Boxes are particularly suitable for direct mounting on servo motors?
For direct mounting, various types such as planetary Gear Boxes for high power density, bevel Gear Boxes for angular applications, and special Hygienic Design Gear Boxes for industries such as food and pharmaceuticals.
How does a Gear Box with a servo motor flange improve system precision?
By eliminating the coupling, additional play and elasticity are removed. This leads to a higher system stiffness und improved control quality, which is critical for precise positioning tasks.
Are Gear Boxes with a servo motor flange customizable to specific customer requirements?
Yes, many manufacturers like ATEK Drive Solutions offer modular system solutions and the possibility for custom adaptations. This allows millions of configurations to achieve optimal solutions for specific applications .
What role does backlash play in flanged servo drives?
Ein low backlash is crucial for applications that require the highest positioning accuracy , such as in robotics or precision machine tools. Many systems offer options for backlash of less than 6 arcminutes..
Are there special flange servo drives for the food industry?
Yes, for the food and pharmaceutical industry there are Hygienic Design Gear Boxes. These feature stainless steel housings (e.g., V4A), easy cleanability (EHEDG compliant) and the use of food-grade lubricants. Lebensmittelschmierstoffen Direct mounting of a Gear Box to a servo motor via a flange
Der eliminates the coupling, resulting in a noise reduction of up to 6dB more compact design, and a higher system precision. Modular systems .
allow for a ermöglichen eine hohe Variantenvielfalt wide variety of configurations and custom adaptations of Gear Boxes with servo motor flanges, enabling optimal solutions for various industrial applications.
Flanged servo drives enhance performance through optimized power transmission and precise control, achieving efficiencies of up to 96% and often provide a low backlash of less than 6 arcminutes for highly dynamic and precise applications.Discover the advantages of Gear Boxes with servo motor flanges, the various designs, and what to consider when selecting. Find the ideal solution for your individual requirements!
Are you looking for the optimal drive solution for your application? Gear Boxes with servo motor flanges offer numerous advantages. Contact us at ATEK Drive Solutions, to find the perfect solution for your needs.
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Introduction to Gear Boxes with servo motor flanges.
Machine performance and cost optimization are central aspects in modern mechanical engineering. The combination of Gear Boxes and servo motors, especially as Gear Boxes with servo motor flanges, is often crucial for overall performance. This article highlights such drive solutions with directly flanged servo motors as highly efficient options.
Understanding the direct connection
The direct mounting of a Gear Box to a servo motor via a flange connection eliminates potential sources of error and saves valuable space. By forgoing a separate coupling, the complexity of the system is not only reduced, but also the precision is enhanced, as no additional play is introduced. Heidrive documents, for example, noise reductions of up to 6dB through such optimized connections. More on servo motor Gear Boxes.
Advantages of integration
The integration of Gear Box and servo motor via a flange is more than just a purely mechanical connection. This specific design allows for optimized power transmission and more precise control of the entire drive train. ATEK Drive Solutions utilizes these advantages to create efficient market-oriented system solutions with servo drives and flange connections. Discover modular adapter plates.
Efficiency in the system
Ein Gear Boxes with servo motor flanges contributes significantly to increasing overall efficiency. The direct coupling and the resulting compactness minimize energy losses. A higher system stiffness improves control quality and reduces cycle times, which in turn increases productivity. Planetary Gear Boxes in direct mounting on servo motors achieve efficiencies of up to 96%, for example.Advantages of Gear Boxes with servo motor flanges
Compactness and precision go hand in hand
Compact flange servo drives offer full power despite their small size. The elimination of the coupling in a Gear Box with a servo motor flange not only saves space, but also reduces mass inertia, leading to higher dynamics and precision. An example of this are the F-Gear Boxes from Heidrive, which are used in tool changers and can handle axial forces of up to 3000N (Type F09). Options for motor flanges.
- Compactness and space-saving through the elimination of the coupling in direct flanging.
- Reduced mass inertia, leading to higher dynamics and precision in servo motor Gear Box units with flanges.
- Flexibility and future viability through modular system solutions for Gear Boxes with motor flanges.
- Possibility for exact adjustment to diverse applications through customized flange connections.
- Optimized power transmission and increase in output torque in flanged Gear Boxes.
- Ensuring high positioning accuracy and efficiency through the rigid connection of servo motor and Gear Box.
Flexibility through modularity
Modular system solutions, as offered by ATEK Drive Solutions, ensure the future viability of drive solutions with servo motors and flange Gear Boxes. The resulting variety of options allows for precise adaptation to various applications, from standard applications to special solutions. Various types of Gear Boxes such as bevel, planetary, or worm Gear Boxes are available that can be optimally tailored to the respective servo motor. Backlash-free planetary Gear Boxes Info.
Optimized power and precise control
For applications requiring high torque and utmost precision, flanged servo drives are an ideal choice. They increase output torque while simultaneously ensuring high positioning accuracy and efficiency through an optimized speed-torque ratio. Gear Boxes from Neugart, for example, demonstrate their strengths in highly dynamic applications when flanged directly to servo motors. Check servo-ready systems.Types of Gear Boxes with servo motor flanges
Planetary Gear Boxes: The powerhouses
When maximum power density is required in a confined space, planetary Gear Boxes designed for direct mounting on servo motors are often the first choice. Their capability for high torque transmission and precise positioning makes these Gear Boxes with servo motor flanges predestined for demanding automation tasks. The PS series from Rehfuss, for example, is modular, compatible with many servo motors, durable, and maintenance-free.
Bevel Gear Boxes: The angle specialists
When the drive train requires a force deflection, bevel Gear Boxes with servo motor flanges are often used. They enable efficient 90° force deflection and are ideal for dynamic applications where the servo motor cannot be positioned axially to the output. An example is the TANDLER ServoFoxx® FS2, which can transmit torques of up to 2,836 Nm and is available with backlash options of ≤ 3 arc minutes.
Hygienic Design Gear Boxes: Cleanliness as standard
The food and pharmaceutical industry imposes special requirements and often requires Hygienic Design Gear Boxes with the corresponding servo motor flange connection. These are specifically designed for easy cleanability (EHEDG compliant), feature stainless steel housings (e.g., V4A 1.4404), and are operated with food-grade lubricants (like the HLAE series from Neugart or the HDVL series from ATEK). Integrated Gear Motors for CNC.Selection criteria for Gear Boxes with servo motor flanges
Keeping an eye on torque, speed, and forces
The exact load requirements regarding torque and speed are fundamental in selecting a Gear Box with a servo motor flange.. It is crucial to observe the maximum permissible axial and radial forces to avoid overloading the Gear Box and servo motor. Heidrive’s F-Gear Boxes (Type F09), for example, are designed for radial forces of up to 1400N when flanged with a servo motor.
- Precise definition of load requirements regarding torque and speed for the servo motor Gear Box unit with flange.
- Consideration of the maximum permissible axial and radial forces acting on the flanged Gear Box to avoid overload.
- Determination of the necessary precision, defined by backlash and torsional rigidity of the Gear Box for direct mounting.
- Consideration of environmental conditions such as temperature, humidity, and the required protection types for the flange servo drives.
- Checking integration possibilities into the existing design, e.g., through standardized flange dimensions for the servo motor.
Precision through play and rigidity
The required process accuracy determines the requirements for the backlash and torsional rigidity of the selected servo drive with flange connection.. High-precision applications, as found in robotics, require minimal gearbox play (often <6 arcmin) and high torsional rigidity.. ATEK offers suitable options for gear boxes that can be directly mounted on servo motors. View compact inline servos.
Consider environment and integration
Environmental influences such as temperature, humidity, and the presence of aggressive media are important factors in the design of drive solutions with servo motors and flange gear boxes. The materials used and the protection classes (e.g., IP69K for wet areas) must withstand the specific conditions. A standardized flange according to DIN ISO 9409, as is standard with TANDLER, greatly simplifies the integration of the gear box to the servo motor.Applications of gear boxes with servo motor flanges
Diversity in industry
flange servo drives, that is, gear boxes that can be directly mounted on servo motors, find wide application in various industries. From machine tools to packaging systems to medical technology – wherever precision, dynamics, and compact design are important, gear boxes with servo motor flanges are in demand. An example includes automated guided vehicles (AGVs) that are often equipped with Neugart’s space-saving NGV series as a servo motor-gear box unit with flange. Fieldbus interfaces for servos.
Specific application scenarios
Such directly flanged gear boxes optimize, for example, tool changers in machining centers, where their compactness, rigidity, and the possibility of fast change cycles are advantageous. In delta robots, which require extremely high accelerations, cycloidal gear boxes with flanged servo motors are often used, as they provide high overload safety.
Adaptation to industry requirements
Manufacturers of gear boxes for direct mounting on servo motors are increasingly offering specialized solutions for specific industries. For the food industry, these include hygienic design gear boxes (such as the ATEK HDVL series) with special flange seals; in general mechanical engineering, the cost-performance ratio and the robustness of servo gear boxes with flange connection are often the main focus. ATEK has a wide portfolio to meet various requirements. Explore drive train solutions.Current trends and developments in gear boxes with servo motor flanges
The rise of hygienic design
The topic of hygienic design is gaining importance in gear boxes with servo motor flanges, especially in the food and pharmaceutical industries. The gear boxes must be easy to clean and withstand aggressive cleaning agents, which is often achieved through electropolished stainless steel housings (such as those in the Neugart HLAE series) and a dead space-free design of the flange connection. EHEDG compliance is becoming the standard here.
Miniaturization for compact systems
Another trend is the ongoing miniaturization of motors and gear boxes to achieve increasingly smaller and more compact machines. Compact servo motor-gear box units with flanges (some with motor diameters of just 59mm) enable new applications in tight spaces, which is particularly relevant for robotics and medical technology.
Intelligence through integrated solutions
Integrated servo controllers directly in the motor or as a separate unit on the Gear Boxes with servo motor flanges greatly simplify system design. Reduced space requirements and less wiring effort save costs and increase the reliability of the overall system. The increasing digitalization also enables improved monitoring and predictive maintenance, which enhances overall equipment effectiveness (OEE).
Choosing the right Gear Box with a servo motor flange. is a crucial factor for the performance and cost-effectiveness of a machine or system. The direct connection of the gear box to the servo motor offers numerous advantages. For detailed consultation regarding your specific drive solution, ATEK Drive Solutions is at your disposal.
