Discover innovative drive solutions for maximum efficiency and performance.
What are the main advantages of a gear motor?
A gear motor combines motor and gear into a compact unit. This allows for a optimal adaptation of speed and torque to the specific application, which often leads to higher efficiency and reduced space requirement .
How does ATEK ensure the optimal choice of gear and motor?
ATEK uses a detailed application analysis and a modular system. Through comprehensive consulting and technical expertise, the perfectly coordinated gear-motor combination is configured for your requirements, which avoids incorrect sizing and maximizes system performance..
What types of gears does ATEK offer for demanding industrial environments?
ATEK supplies a wide range, including angle gears (bevel gears, servo bevel gears), planetary gears, worm gears and hypoid gears. For special requirements, versions in Hygienic Design or as stainless steel gears are available, which meet the highest standards..
Can ATEK realize customized drive solutions for small series as well?
Yes, a core competence of ATEK is the development of customized special solutions, even in small quantities. Through our flexible engineering and the modular system, we can precisely implement individual requirements and a while offering a very good price-performance ratio. How does ATEK support energy efficiency in drive technology?
ATEK focuses on
energy-efficient components such as IE4/IE5-capable motors and efficiency-optimized gears, such as hypoid gears. This leads to a significant reduction in energy consumption (e.g., by up to 18% in logistics centers) and reduces operating costs. What role does digitalization play in ATEK drive solutions?.
Digitalization enables
smarter drive systems. ATEK integrates sensors and servo motor controllers thatcapture data for predictive maintenance. Thisincreases plant availability (e.g., by up to 10%) and allows for a (z.B. um bis zu 10%) und ermöglicht eine dynamic process optimization..
What distinguishes ATEK as a system provider for the industrial drive train?
ATEK covers the entire industrial drive train – from gears to brakes to servo motors and controllers. This system competence, combined with decades of experience and technical consulting, enables comprehensive and optimally coordinated solutions from a single source.
How does ATEK achieve fast delivery times despite a wide range of products?
Through a comprehensive modular system and a large inventory of individual parts (almost 400,000-500,000), ATEK can quickly realize millions of configurations. This ensures high variety of variants while maintaining short delivery times..
Die The optimal coordination of gear and motor is crucial for the efficiency and performance of industrial plants; precise design can increase energy efficiency by up to 12% und extend maintenance intervals by 20%..
ATEK Drive Solutions acts as a system provider for the complete drive train and offers a modular systemmultitude of configuration options for gears, motors, and brakes, which enables customized solutions and fast delivery times. Modern drive technology focuses on
energy efficiency (e.g., IE4/IE5 motors, hypoid gears) digitalization (e.g., predictive maintenance) und , allowing companies toreduce energy consumption by up to 18% increase plant availability by up to 10%. and maximizes Find out everything about the latest trends and technologies in the field of gears and motors. ATEK Drive Solutions offers tailored solutions for your individual requirements.
In the world of industrial drive technology, gears and motors are the heart of every movement. Are you looking for the optimal solution for your application? ATEK Drive Solutions offers you decades of experience and innovative technologies. Contact us now können.
Erfahren Sie alles über die neuesten Trends und Technologien im Bereich Getriebe und Motoren. ATEK Drive Solutions bietet Ihnen maßgeschneiderte Lösungen für Ihre individuellen Anforderungen.
In der Welt der industriellen Antriebstechnik sind Getriebe und Motoren das Herzstück jeder Bewegung. Sie suchen nach der optimalen Lösung für Ihre Anwendung? ATEK Drive Solutions bietet Ihnen jahrzehntelange Erfahrung und innovative Technologien. Nehmen Sie jetzt Contact with us!
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Understanding drive fundamentals: mastering the symbiosis of gear and motor
Innovative drive solutions increase efficiency. The right gear-motor combination optimizes systems; ATEK Drive Solutions supports in finding solutions.
Drive systems often account for over 65% of industrial electricity consumption. The optimal interaction of gear and motor reduces costs and increases performance. A machine builder improved the energy efficiency of its system by 12% through our consulting.
A motor generates energy, the gear converts it into appropriate speed and torque. The precise adjustment of these drive components determines system effectiveness. Ein A gear motor is an optimized unit of motor and gear. ATEK offers configurations from the modular system..
The central role of gears and motors in drive technology
Reliability and longevity of gears and motors secure operational processes and minimize downtime. A customer extended machine maintenance intervals by 20% using our angle gears.
The importance of the interaction between gear and motor
The gear adapts the motor power to the respective application. A coordinated gear motor delivers power precisely, maximizing efficiency. Servo motors with planetary gears in CNC machines enable micron-accuracy. This is at the core of our drive technology-consulting, which focuses on the perfect symbiosis of gears and motors. Decoding gear technology: selecting suitable designs for every application.A gear transmits and converts motion energy.
Its main function is to convert high motor speeds into lower ones with higher torque, or vice versa. A heavy-duty crane utilizes this for powerful lifting movements (gear ratios >100:1). Our gears are designed to optimally work with various sind dafür konzipiert, optimal mit verschiedenen motors. Core function: conversion of motor speeds into adapted torques.
- Variety of gear types: spur, bevel, and worm gears for diverse requirements.
- Critical selection: The right type of gear determines the machine’s performance.
- Important selection criteria: torque, target speed, space requirement, and environmental conditions.
- Specific characteristics: planetary gears are power-dense, worm gears often self-locking.
- Application examples: stainless steel bevel gears for hygienic areas, servo gears for precision applications.
- Anwendungsbeispiele: Edelstahl-Kegelradgetriebe für Hygienebereiche, Servo-Getriebe für Präzisionsanwendungen.
Different gear types (spur, bevel, worm gears) are suitable for specific requirements. The right choice is critical for machine performance, especially in interaction with the selected motor. A food manufacturer uses our stainless steel bevel gears for hygiene.
Functionality and types of gears.
The selection depends on torque, target speed, space availability, and environment. Each gear type has advantages and disadvantages in the context of the entire drive unit. Planetary gears are power-dense; worm gears often self-locking. ATEK analyzes applications for optimal solutions that reduce the sizing of gears and motors. by up to 15%.
Different gear designs and their areas of application.
For conveyor belts, spur or worm gears are suitable. In robotics or machine tools, servo planetary or servo bevel gears are preferred for precision, often as integrated gear motors. Our servo bevel gears in 5-axis milling machines increase machining speed by 10%.Building motor competence: utilizing diversity for optimal performance.
Modern motors. efficiently convert energy into motion. The right motor selection is crucial; characteristics and requirement profiles must match, especially in combination with the appropriate gear. IE3/IE4 motors reduce energy costs by up to 8%. ATEK focuses on future-proof technologies for gears and motors..
Electric motors vary from induction motors (standard applications) to servo motors (complex tasks). Each motor type has specific strengths, complemented by the right gear. Induction motors are cost-effective for pumps. Our ATEK servo motors provide precision for packaging machines (>100 cycles/min), which drive solutions. Modern drive technology focuses on
The variety of motor technology
motor technology is evolving into intelligent units with sensors. Understanding the differences in motors is key to the optimal design of the entire motor-gear unit. Permanent magnet synchronous motors (PMSM) are often more compact and efficient, saving up to 20% in volume.
Different motor types and their characteristics.
Synchronous motors are suitable for constant speeds. For dynamics and precision, servo motors are ideal, often as part of a precise gear motor solution. Our servo motors improve print quality in printers by up to 15% through synchronization. The selection of the right motor type, tailored to the are designed to optimally work with various, is at the core of our consulting.Optimizing system integration: selecting and integrating gears and motors precisely.
Analysis of application requirements (load, accuracy, space) is essential for the suitable electric motor with gear.. Incorrect sizing of gears and motors affects costs and wear. Design software determines optimal combinations of motor and gear, reducing the likelihood of failure by up to 30%.
- Basis: Detailed analysis of application requirements (load, accuracy, space).
- Risk minimization: Correct sizing of gear and motor avoids unnecessary costs and premature wear.
- Integration aspects: Mechanical and electrical compatibility as well as control are crucial for the drive unit.
- Performance optimum: Seamless integration of gear boxes and motors ensures maximum performance.
- Selection criteria: Rated torque, speed, efficiency, and thermal management are central to the drive components.
- System approach: Considering the entire drive system and precise adjustment of the interfaces between motor and gear.
System integration requires mechanical/electrical compatibility and control. Seamless integration ensures optimal performance of the entire drive solution. The integration of our gear motors into a PLC system reduced commissioning time. Our modular system helps in selecting the right gears and motors..
Criteria for selecting the suitable gear motor
Relevant metrics: Rated torque/speed, max. short-term torque, forces, efficiency. The thermal management affects the lifetime of the motor-gear box unit. ATEK takes into account protection class (IP65) and noise development (<45 dB(A)) when designing gears and motors..
Integration of gear boxes and motors into drive systems
A drive system requires a system view. Adjustment of interfaces between motor and gear box is critical. ATEK uses standard adapters for flexible combinations, increasing the variety and reducing stock costs for gears and motors. up to 25%.Driving innovations: Realizing efficiency and digitalization in drive technology
Energy efficiency shapes the future of drive technology. Requirements promote IE4/IE5 motors and optimized gear boxes. Sustainability becomes a competitive advantage through modern drive technology, especially through efficient gear boxes and motors. A logistics center reduced power consumption by 18% with our gear motors.
- Focus on energy efficiency: Use of IE4/IE5 motors and optimized gear boxes.
- Sustainability as a competitive advantage: Modern drive technology lowers energy consumption.
- Digitalization and IIoT: Integration of sensors and intelligent controls in motor and gear.
- Predictive maintenance: Reduces downtime and increases the availability of the drive units.
- Optimized gear boxes: High efficiencies and demand-oriented design minimize losses.
- Intelligent drive systems: Networking for dynamic adjustments and process optimization.
Digitalization integrates sensors and controls (IIoT) into the drive components. Predictive maintenance reduces downtimes. Our servo motor controllers capture data, facilitate early detection of anomalies, and increase availability by up to 10%. These features are part of our gears and motors..
Energy efficiency and sustainability in drive technology
Efficient motors conserve resources. Gear boxes are also important: High efficiencies and demand-oriented design minimize losses across the entire drive train. Hypoid rather than worm gear boxes improve efficiency by up to 30 percentage points, lowering operating costs. The combination of energy-efficient motors and gear boxes is crucial here.
Digitalization and networking of drive systems
Networked drives enable predictive maintenance and parameter adjustment. Intelligent drive systems, consisting of gear box, motor, and control, optimize performance, increase quality, and reduce waste. A beverage filler reduced product loss by 5% through dynamic adjustment.Shaping the future: Developing the next generation of drive solutions with ATEK
Optimal drive solutions require an understanding of application and technology. The right motor-gear box combination with control/sensors is crucial for efficiency. Customized adjustments of gears and motors. are important. A machine tool manufacturer reduced cycle times by 8% with our solution.
The future shows mechatronic systems. AI and compact designs shape the development of gear boxes and motors. ATEK Drive Solutions shapes innovations and offers forward-looking solutions for drive units. The goal is complete, tailored drive trains.
The future of gear box and motor technology
We optimize products: more efficient gear boxes, more powerful motors. The focus is on expanding the modular system for quick delivery and variety in gear box-motor units. Integrated diagnostics reduce operating costs by up to 12%.
Your partner for forward-looking drive solutions
Partnership with experienced providers leads to the optimal solution for your gears and motors.. ATEK Drive Solutions combines experience with technology and consulting around the drive train. We accompany from idea to commissioning. Utilize our know-how.
Suitable gears and motors. are crucial. System integration and our modular system are essential for selecting the optimal drive components. ATEK offers future-proof solutions. We are available for project inquiries regarding your specific requirements for motor and gear .
