Discover the advantages of flat motors for demanding applications and how ATEK Drive Solutions meets your individual requirements.
What exactly is a flat motor and when is it the best choice?
Ein Flat motor, also known as a disc rotor motor, is characterized by its short axial length in relation to the diameter. It is the best choice for applications where there is little installation space in the axial direction, but still a high power density is required.
What advantages do brushless DC flat motors (BLDC) offer compared to other types?
Brushless DC flat motors (BLDC) provide a significantly longer lifespan, as they do not have wear-prone brushes. In addition, they are lower maintenance, achieve a higher efficiency often over 90%) and enable energy savings of over 15%..
For which industrial applications are flat motors particularly suitable?
Flat motors are excellent for saw applications (e.g. circular saws with high speeds), robotics and automation (for compact articulated arms), packaging machines (high dynamics) and medical technology (precise pump drives), where compactness and performance are crucial.
Can ATEK Drive Solutions customize flat motors for specific installation situations or power requirements?
Yes, ATEK Drive Solutions specializes in developing customized drive solutions.We customize flat motors through our modular system and our engineering expertise precisely to your individual installation situations and power requirements, including for small series.
How does ATEK support the integration of flat motors into existing systems?
ATEK supports as a system provider comprehensively in the integration. This includes technical consulting,the design of the complete drive train (flat motor, gear boxes, brake, controller) and the provision of suitable control technology for optimal system performance.
What role does the degree of protection (e.g. IP54) play in the selection of a flat motor?
The degree of protection (IP protection) is important to protect the flat motor from environmental influences such as dust and water. A suitable degree of protection, such as IP54 for woodworking machines,ensures the reliability and durability of the motor in its respective application environment.
Can flat motors also be combined with gear boxes and brakes?
Yes, ATEK Drive Solutions offers flat motors as part of complete drive systems. These can be directly combined with our high-quality gear boxes (e.g. planetary or angular gear boxes) and suitable industrial brakes to form an optimal and compact drive unit. How do flat motors contribute to increasing efficiency in production processes?
Optimized flat motor systems can significantly improve efficiency, for example by reducing cycle times by up to 18%,
reducing the required installation space by up to 40%, and increasing the production output by about 12%,as demonstrated in packaging applications. Reduktion des benötigten Bauraums um bis zu 40% und eine Steigerung des Produktionsausstoßes um etwa 12%, wie in Verpackungsanwendungen gezeigt wurde.
Flat motors are ideal for applications with limited installation space,because they provide a high power density with a short axial length; brushless variants (BLDC) additionally enable energy savings of over 15%..
ATEK Drive Solutions delivers customized drive solutions with flat motors, gear boxes, and controllers that can reduce cycle times by up to 18% and increase production efficiency. Through the use of optimized flat motor systems, significant improvements can be achieved, such as a reduction in installation space of up to 40%
and a reduction in maintenance costs of up to 25%. This article highlights the world of flat motors: from the technical details to the diverse areas of application to the benefits that ATEK Drive Solutions offers you. Learn how you can increase your efficiency with the right drive solution.
Are you looking for a space-saving yet powerful drive solution? Flat motors are the answer! They offer a high power density with minimal installation space. Contact us at erzielen, wie eine Bauraumreduktion von bis zu 40% und eine Senkung der Wartungskosten um bis zu 25%.
Dieser Artikel beleuchtet die Welt der Flachmotoren: von den technischen Details über die vielfältigen Einsatzbereiche bis hin zu den Vorteilen, die ATEK Drive Solutions Ihnen bietet. Erfahren Sie, wie Sie mit der richtigen Antriebslösung Ihre Effizienz steigern können.
Sie suchen nach einer platzsparenden und dennoch leistungsstarken Antriebslösung? Flachmotoren sind die Antwort! Sie bieten eine hohe Leistungsdichte bei minimalem Bauraum. Kontaktieren Sie uns unter ATEK Drive Solutions, to find the perfect solution for your application.
Do you need a flat motor for your specific application? Let us work together to find the optimal solution!
Request your drive solution now!
What are flat motors and where do they excel?
Efficient, compact drives are often critical. This article explores the features and potentials of Flat motors and the support from ATEK Drive Solutions.
Understanding the definition of flat motors
Flat motors are suitable for powerful drives in limited installation spaces. Known as disc rotors, these Flat motors have a significantly reduced axial length in relation to their diameter. Such motors are ideal for saw applications (HIMMEL motors, 24,000 RPM). Flat motors for tight installation spaces are in high demand.
Overview of typical designs
There are brushed and brushless types. Brushless DC flat motors (BLDC) are widely used due to their longevity and efficiency (>15% energy savings), e.g. in maintenance-free packaging machines. This Flat motor-variant is particularly popular. Compact frameless motors offer similar advantages.
Discover versatile fields of application
Flat motors are extremely versatile. Their high power density is ideal for robotics and automation (articulated arms, loads up to 10 kg) as well as for medical technology (pump drives), thanks to their reliability and compactness. The special properties of these flat motors make them the first choice here. Learn more about motors here.The technology behind the slim power: structure and properties
Rotor designs and their effects
Different rotor designs significantly influence the performance of a flat motor.. Disc rotors, a typical design for a flat motor, minimize the inertia and thus reduce the acceleration times by up to 30% compared to standard motors. Outer rotors, on the other hand, often provide a higher torque density, ideal for direct drives. Miniature gear boxes as an addition can optimize the performance of such a motor.
- Different rotor designs (e.g. disc rotor, outer rotor) influence the moment of inertia and the torque density of the flat motor..
- Disc rotors, as a form of flat motor., enable acceleration times shortened by up to 30%.
- Electrical parameters such as speed-torque characteristics are crucial for selecting the right flat motor..
- The efficiency, especially in BLDC-Flat motors (often >90%), is important for the energy balance.
- Mechanical specifications of the flat motor. include the degree of protection (e.g. IP54) against environmental influences.
- Various sizes and mounting options (flange/base mounting) provide flexibility in integrating the flat motor..
- The choice of rotor design directly affects the acceleration times and torque of the motor.
Understanding electrical parameters
Electrical parameters are important for the selection of a suitable flat motor. . The speed-torque behavior (represented in characteristic curves) is significant (e.g. 5 Nm at 3000 RPM), alongside voltage and current. The efficiency, which is often over 90% in BLDC-Flat motors significantly impacts the energy balance. Hollow shaft motors for direct drives are an interesting alternative.
Consider mechanical specifications
Robustness is an important aspect of any Flat motor. The degree of protection (e.g. IP54) indicates protection against dust and splash water, which is especially relevant for applications such as woodworking machines. Various sizes and mounting options (flange/base mounting) ensure flexible integration of the flat motor.. Compact stainless steel gear motors provide enhanced protection.Choosing the right flat motor: criteria and ATEK solutions
Precisely define performance requirements
Performance requirements need to be clearly defined to find the ideal Flat motor . The operating mode (e.g. S6-40% for sawing applications) helps avoid oversizing and unnecessary costs; for instance, a 2.2 kW flat motor could potentially replace a larger S1 motor. ATEK Drive Solutions helps you configure your specific flat motor.. Learn more about flat motors in the blog.
Consider environmental conditions
The environmental conditions should be carefully examined before selecting a Flat motor . An extended temperature range (-20°C to +60°C) or special seals (for dusty environments such as in stone processing) may be necessary for the flat motor used. ATEK offers modifications for your Flat motor even for extreme requirements (HIMMEL motors, ATEX Zone 22). Slim gear motors for robots are a specialty.
ATEK Drive Solutions: Your partner for system solutions
ATEK Drive Solutions is your partner for comprehensive system solutions. We combine our gear box construction experience with modern servo motor technology to deliver complete drive trains (including brakes, control), often based on a flat motor. Our modular system allows for customized configurations and fast delivery times. Example packaging application: output +12% thanks to an optimized drive with a Flat motor.Successfully integrate and control flat motors.
Master mechanical integration.
A careful mechanical integration of the flat motor. is fundamental. The correct alignment and mounting (e.g., using a clamping flange of 25.4 mm) is crucial for the lifespan and performance of the flat motor. Manufacturer specifications for torque and fits must be observed to prevent vibrations and premature wear of the flat motor. to prevent. Details on the motor cross-section can be helpful in this regard.
- Ensure correct mechanical alignment and fastening of the flat motor..
- Observe manufacturer specifications for torque and fits to reduce wear on the Flat motor to prevent.
- Use modern servo controllers for precise control of the flat motor. and optimized cycle times (up to 18% reduction).
- Ensure that work on electric drives, including Flat motors, is carried out only by qualified personnel (according to VDE 0105).
- Implement monitoring mechanisms such as integrated temperature sensors (PTC, Klixon) in the Flat motor.
- Use controller-based monitoring of current and voltage for early detection of overload conditions of the flat motor..
- Through preventive monitoring and protective measures, maintenance costs for the Flat motor can be reduced by up to 25%.
Optimize electrical control
Electrical control optimizes the motor performance of the flat motor.. Modern servo controllers (from ATEK) allow for precise control and complex motion profiles for the flat motor, which can reduce cycle times by up to 18%. Work on electric drives must be performed by qualified personnel according to VDE 0105. Micro gearboxes for robotics require similarly precise control.
Implement monitoring and protection
Monitoring and protection prevent failures of the flat motor. from occurring. Integrated temperature sensors (PTC, Klixon) in the flat motor and controller-based monitoring of current and voltage detect overload conditions early. This is especially important with high duty cycles of the flat motor. and reduces maintenance costs by up to 25%.Future perspectives and innovative application fields of flat motors
Trends: More compact, stronger, smarter
The development in Flat motors aims at continuous optimization. Miniaturization alongside performance enhancement is a clear trend: modern flat motors often achieve double the torque density at half the size. Intelligent functions, such as integrated sensors in the Flat motor, are becoming increasingly common. Robotics benefits from this through more agile and high-performance systems. Flat motors for tight installation spaces thus remain highly relevant.
Case study: Efficiency increase in packaging technology
A clear case study: In a packaging system, an ATEK flat motor with gearbox replaced a conventional motor. The result: a space reduction of 40%, cycle time reduction of 15%, which significantly increased production output. This success underscores the potential of a well-chosen flat motor.. Compact frameless motors are often the key to such optimizations.
Explore new application fields
Flat motors continuously explore new fields. In addition to established industrial automation, there is significant potential for the flat motor in e-mobility (e.g., for auxiliary drives) or in renewable energy (e.g., for solar tracking systems, where an efficiency of >92% can be achieved). The compactness and efficiency of these flat motors open up a variety of possibilities. Discover our wide range of motors.
Flat motors offer decisive advantages: Their compactness, high power, and dynamics are ideal for applications with limited installation space. ATEK Drive Solutions supports you with expertise and tailored system solutions. Flat motor.
