Find out how you can save cash with energy-efficient drives – including a comparison of various efficiency classes.
What exactly does an energy-saving calculator for motors do?
Ein Energy-saving calculator for motors is a tool that helps you calculate potential energy and cost savings by using more efficient electric motors. It typically compares motors of different efficiency classes (e.g. IE1 to IE4) considering your specific operating data such as power, runtime, and electricity price.
How relevant are the results of an online energy-saving calculator for my specific industrial application?
Online calculators provide a good initial estimate of the saving potential. However, for precise results, especially in complex applications, a systemic view of the entire drive train – as offered by ATEK – is crucial. This way, hidden potentials can be uncovered, which a pure motor comparison often does not take into account.
What data do I need to effectively use an energy-saving calculator?
To obtain meaningful results, you typically need the following information: the rated power of the motor (in kW), the annual operating hours, your current electricity price (in €/kWh) as well as the efficiency class of the existing motor and that of the potential new motor.
My company often requires customized drive solutions. How does ATEK support this beyond just motor selection?
ATEK Drive Solutions is a system provider for the complete industrial drive train. We combine gear boxes, brakes, and motors into optimally tuned systems. Our modular system and our expertise in custom special solutions enable us to develop the most energy-efficient and economical solution even for complex requirements.
What payback period can I expect when investing in more energy-efficient motors?
The payback period for energy-efficient motors (e.g. IE3, IE4) is often surprisingly short. Depending on operating hours and energy prices, the additional investment can often pay off within one to two years , as examples from practice show. An energy-saving calculator can provide an initial indication.
How does ATEK address the increasing regulatory requirements for energy efficiency of motors?
ATEK closely monitors current market developments and regulations such as the ecodesign regulation . We standardly offer motors that meet the current and future efficiency requirements , including high-performance servo motors of the latest generation. Our consulting aims to make your systems future-proof and compliant .
Energy costs account for about 95% of the lifecycle costs of a motor . Energy-saving calculator for motors are therefore important tools to identify initial savings potentials by comparing efficiency classes (IE1-IE4) .
For maximum efficiency, a systemic view of the entire drive train is crucial. ATEK Drive Solutions, as a system provider, identifies additional savings potentials through the combination of gear boxes, brakes, and motors – such as 8% savings for a logistics customer –, which pure motor calculators do not capture.
Investing in energy-efficient drive solutions, supported by ATEK’s modular system und expert consulting, often pays off quickly (typically 1-2 years) and leads to significant long-term cost reductions (e.g. 15% energy savings in the packaging industry).Discover the saving potential of your motors! Our article shows how you can drastically reduce your energy costs with the right energy-saving calculator and efficient drives.
Are rising energy costs straining your budget? With the right energy-saving calculator for motors, you can identify savings potentials and optimize your drive technology. Contact us at ATEK Drive Solutions, to find your individual solution!
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Energy-saving calculator for motors: sustainably reduce operating costs
High energy costs represent a financial burden. This article explains how Energy-saving calculator for motors in conjunction with system expertise can help to permanently reduce operating costs and increase the efficiency of drives.Introduction to energy-saving calculators for motors
The silent cost trap in focus
Energy consumption accounts for about 95% of the lifecycle costs of a motor , while acquisition costs only make up about 5%. This distribution underscores the importance of energy efficiency. A Energy-saving calculator for motors visualizes these costs and identifies initial savings potentials, which prompted significant cost reductions for many users.
- Energy consumption dominates with around 95% of the lifecycle costs of a motor.
- Acquisition costs account for only about 5%.
- Such calculation tools for motors serve to visualize these costs.
- They help identify initial concrete saving potentials.
- For many users, this is the initial step towards significant cost reductions.
More than just numbers: The ATEK system approach
Although online tools for calculating savings are widespread, the full optimization potential often lies deeper. ATEK Drive Solutions takes a systemic approach and considers the entire drive train. Optimizing the performance of electric motors in the system connection is a core area of our expertise. A logistics customer saved an additional 8% in energy costs that a motor comparison did not show.Functioning and benefits of energy-saving calculators
Here’s how the savings calculation works
energy-saving calculators determine saving potentials by entering data such as motor power, operating hours, and electricity price. Comparing efficiency classes (IE1 to IE4) is central to this.This comparison directly affects the power consumption of the three-phase motor and thus the operating costs. Such calculation aids can quickly show savings of several hundred euros per motor.
- Input of relevant data: Motor power, operating hours per year, and the current electricity price are typical parameters.
- Comparison of efficiency classes: A core aspect is the direct comparison between motors of different efficiency (e.g., IE1 vs. IE4).
- Impact on power consumption: The efficiency class directly influences the power consumption of the three-phase motor.
- consequence for operating costs: Lower power consumption leads to lower operating costs.
- Quick potential analysis: These tools can quickly reveal savings of several hundred euros per motor per year.
- Precise payback calculation: They allow for an accurate prediction of when the investment in a more efficient motor will pay off.
- Informed decision-making basis: The results serve as a solid foundation for decisions regarding motor replacement.
Concrete benefits and decision aids
Such efficiency calculators for drives allow for precise predictions of the payback period of an investment. These tools provide a solid basis for decisions about motor replacement and quantify the annual savings. For example, a customer was able to calculate the payback period of a new energy-efficient geared motor to less than 18 months.ATEK Drive Solutions and energy efficiency
System expertise for maximum efficiency
The efficiency of a drive train increases when all components are optimally aligned. ATEK as a system provider delivers optimized overall solutions, which go beyond mere motor efficiency. For example, we seamlessly integrate highly efficient IE5 synchronous motors into complete drive packages to achieve maximum energy savings and reduce lifecycle costs.
Modular diversity and expert consulting
Our modular system allows for millions of configurations. A customer in the packaging industry saved 15% energy this way. Our industry experts provide comprehensive consulting to realize the optimal saving potential, often through clever combinations such as a controlled geared motor with integrated frequency converter, tailored to your application.Challenges and solutions when switching
Overcoming investment hurdles and complexity
Although higher acquisition costs for efficient motors (e.g. IE4) may initially seem daunting, these extra costs often pay off within one to two years. Our engineers analyze the specific needs to identify the optimal energy-efficient drive solution, for example for energy-efficient bevel gear boxes, thereby simplifying the selection complexity.
- Higher acquisition costs for efficient motors (e.g. IE4) present an initial hurdle.
- The payback of these extra costs often occurs quickly, usually within one to two years.
- ATEK engineers analyze the specific needs to find the optimal solution.
- Identification of the appropriate energy-efficient drive solution, e.g., for energy-efficient bevel gear boxes.
- Simplifying the selection complexity through expert consultation.
- The greatest saving potential often lies not only in the motor but in the entire system or the use of frequency converters.
- ATEK supports in analysis, selection, calculation, and implementation for holistic optimization.
Holistic optimization with ATEK
The greatest saving potential often lies not only in the motor but in the system or the use of frequency converters. ATEK supports in analysis, selection, calculation, and implementation. We assist in analyzing actual energy needs and identifying hidden potentials. In this way, the entire drive system is optimized.Market developments and trends in drive technology
Seeing rising requirements as an opportunity
Laws such as the ecodesign regulation are tightening efficiency requirements for motors. Customers expect sustainable processes. Companies that invest early in energy efficiency can secure competitive advantages and often benefit from funding programs. A customer from the food industry reduced their energy costs per unit by 10 percent.
Technology and ATEK’s vision for the future
New motor technologies such as IE5 synchronous motors and intelligent controls enable further savings. ATEK continuously invests in research and development to offer advanced drive solutions. Our goal is to support customers as a system partner to make their systems future-proof. This also contributes to our corporate goal of achieving sales of over €40 million by 2029.
In summary, a Energy-saving calculator for motors is a useful tool. However, comprehensive efficiency gains usually result from a systemic view of the entire drive train. We invite you to utilize our expertise. Contact us for personalized consulting to enhance your energy efficiency.
