Maximum precision and efficiency for demanding conveyor systems – ATEK Drive Solutions presents innovative drive technology.
What are the main advantages of a dual-output gear motor for differential conveyors?
The main advantages include a more compact design, as only one motor is required, which leads to lower system costs . In addition, they enable precise synchronization of the two outputs and often a higher energy efficiency compared to solutions with two individual motors.
In which application areas are dual-output gear motors particularly advantageous?
They are ideal for applications in machine and plant engineering, the packaging industry and logistics and warehousing, especially where goods need to be moved or split synchronously, such as in sorting systems or feeding systems. For example, they can increase the package distribution rate by 10%.
How does ATEK ensure that a dual-output gear motor meets my specific requirements?
ATEK utilizes a modular system, allowing for millions of configurations. For special requirements, we develop customized special gear units, even in small series, in close collaboration with your engineering team to ensure a tailored drive solution .
Can ATEK provide solutions for hygienic environments such as the food or pharmaceutical industry?
Yes, ATEK offers dual-output gear motors in stainless steel design and in Hygienic Design . These are corrosion-resistant, easy to clean, and minimize contamination risks, which can reduce cleaning times by up to 20% .
What support does ATEK provide in selecting and implementing a dual-output gear motor?
ATEK offers comprehensive technical consulting from experienced engineers, assistance in designing and optimizing your drive, as well as an online product configurator. We accompany you from conception to commissioning to ensure the optimal performance .
How quickly can ATEK deliver customized dual-output gear motors?
Thanks to our modular system and a large inventory of nearly 500,000 individual parts, we can often deliver many customized solutions within a few weeks . For example, specific gear ratios and shaft geometries have already been realized within three weeks. What makes ATEK’s dual-output gear motors a cost-effective solution?
Using only
one motor for two outputs reduces acquisition and maintenance costs. The compact design saves space and simplifies machine construction. A machine builder was able to reduce the drive costs per facility by 12% Are ATEK’s dual-output gear motors suitable for applications with high precision requirements?.
Yes, especially in combination with
servo motors and precise gear types such as planetary gears, our dual-output solutions can achieve very high positioning and repeatability accuracies. For example, a positioning accuracy of ±0.01 mm was achieved in robotics. erzielt.
Dual-output gear motors from ATEK optimize differential conveyors with a saves space and simplifies machine construction. A machine builder was able to reduce the and can reduce the drive costs by up to 12%.
Thanks to the modular system and expertise in special solutions, ATEK often delivers customized drives within a few weeks , which shortens the project times. As a system provider, ATEK ensures optimized drive trains.
(gear, motor, brake), which can accelerate optimierte Antriebsstränge (Getriebe, Motor, Bremse), was die commissioning by up to 30% and increase the overall system efficiency. .Discover how dual-output gear motors from ATEK can optimize your differential conveyors and speed up your production processes. Learn more about the advantages, application areas, and technical details.
Are you looking for a reliable and efficient drive solution for your differential conveyors? ATEK Drive Solutions offers you innovative dual-output gear motors specifically tailored to the requirements of intralogistics. Contact us at ATEK Drive Solutions for personalized advice!
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Understand: Optimal use of dual-output gear motors for differential conveyors.
Dual-output gear motors from ATEK can optimize differential conveyors and accelerate production processes. This article discusses the advantages, application areas, and technical details of this special drive solution for precise and efficient conveyor systems.
What are dual-output gear motors?
Ein A dual-output gear motor for differential conveyors is a drive unit that drives two output shafts with only one motor. This allows for synchronous or independent movements, ideal for complex conveying tasks. For example, a sorting system that uses such a drive with dual output increases the package distribution rate by 10%. This leads to compact, efficient systems. Learn more about gear motors..
Use in differential conveyors
Differential conveyors often require two drives for speed adjustments or directional changes; a A dual-output gear motor for differential conveyors meets this requirement ideally with just one compact unit. For example, in food production, gently redirecting sensitive products reduces waste by 5% when using such a differential conveyor drive. The precise control of both outputs is essential. See also hypoid gears for conveyors..Benefit: Utilize the functionality and clear advantages of dual-output drives for differential conveyors.
How they work
An electric motor drives a A dual-output gear motor for differential conveyors gear set that distributes the power to two shafts. Bevel gears are suitable for right-angle outputs, planetary gears for high torques. For example, a customer in stage technology was able to reduce setup times for synchronous lifting movements by 25% using an ATEK servo dual-output bevel gear. The mechanical coupling of these drives with dual output ensures precise power distribution. Bevel gears from ATEK are often the basis.
- A single electric motor serves as the central drive source for the dual-output gear motor..
- A pre-stage gear takes in the motor power and modifies it according to the requirements of the differential conveyor.
- The gear mechanically distributes the power to two separate output shafts.
- Specific gear types such as bevel gears (for right-angle outputs) or planetary gears (for high torques) are chosen depending on the application of the dual-output motor. The mechanical coupling of the two outputs ensures precise power distribution and synchronous or independent movements, as typical for differential conveyors.
- Die mechanische Kopplung der beiden Ausgänge sichert eine präzise Kraftverteilung und synchrone oder unabhängige Bewegungen, wie sie für Differentialförderer typisch sind.
- This integrated design enables complex conveying tasks with reduced component count when using a motor with two shaft ends..
Their main advantages
Ein A dual-output gear motor for differential conveyors save space and costs (as only one motor is needed) and often provide more precise synchronization than two individual motors. For example, a machine builder reduced drive costs per facility by 12% by using this efficient drive solution with two outputs.. Advantages:
- More compact design
- Lower system costs
- Precise synchronization
- Higher energy efficiency
More information: Gears and motors.Optimize: Technical aspects and design of dual-output gear motors for differential conveyors consider for peak performance.
Important design factors
The selection of gear type (bevel, planetary, hypoid) and motor (servo/asynchronous) is crucial for torque, dynamics, and precision in a A dual-output gear motor for differential conveyors. For example, a servo planetary gear with dual output achieved ±0.01 mm positioning accuracy in robotics. Careful design ensures the performance and lifespan of your differential conveyor drive.. Details on bevel gear motors..
- Choice of the optimal gear type (e.g., bevel, planetary, hypoid) for the specific application of the dual-output gear motor..
- Matching the motor type (servo or asynchronous) to the dynamic and precise requirements of the differential conveyor.
- Determining the required torques and speeds for both output shafts of the dual-shaft gear motor..
- Defining the requirements for dynamics and control quality for use in the differential conveyor.
- Ensuring the required positioning and repeatability accuracy.
- Careful design of all components to ensure optimal performance and maximum lifespan of the dual-output gear motor for differential conveyors..
Materials and special designs
For special environments, often found in differential conveyors, ATEK offers stainless steel gear units and Hygienic Design (e.g., for food/pharmaceutical industry). These versions are corrosion-resistant and easy to clean. For example, a dairy operation reduced cleaning times by 20% with Hygienic Design gear motors from ATEK. Special seals and lubricants complement the offering for your dual-output gear motor. sind korrosionsbeständig und leicht zu reinigen. For example, ein Molkereibetrieb reduzierte Reinigungszeiten um 20% mit Hygienic Design Getriebemotoren von ATEK. Spezialdichtungen und -schmierstoffe ergänzen das Angebot für Ihren drive with dual output. Information on solutions for conveyor belt tensioning..Customize: Tailored adaptations and special solutions for dual-output gear motors for differential conveyors realize.
Flexibility through modularity
The modular construction system from ATEK enables numerous configurations and quick delivery of customized dual-output gear motors for differential conveyors. For example, a customer received a specific translation and shaft geometry for their differential conveyor drive. within three weeks. This flexibility ensures availability for individual requirements of your motor with two shaft ends. More about synchronization solutions.
development of special solutions
If standard versions of the dual-output gear motor for differential conveyors. are not sufficient, ATEK develops customized special gear boxes, even in small series, according to customer specifications in close collaboration with the engineering team. For example, for a test bench, a special dual-output gear box was created with very high torsional stiffness and integrated torque measurement, a perfect solution as drive with dual output. This is how tailored drive solutions are realized. Benefit from ATEK’s drive technology expertise.Trust: ATEK as a competent partner for dual-output gear motors for differential conveyors choose
your system competence
ATEK is a system provider for the industrial drive train, including specialized solutions such as the A dual-output gear motor for differential conveyors. We develop complete drive systems (gear boxes, brakes, servo motors). For example, a plant builder accelerated commissioning by 30% through a coordinated drive package including control for their differential conveyor. Customers benefit from optimized interfaces and a central contact person for their differential conveyor drive.. Insight into the variety of gear boxes and motors.
consultation and availability
ATEK engineers provide comprehensive advice on selecting the suitable dual-output gear motor for your differential conveyor; the online product configurator allows for quick specifications. For example, over 500 configurations for drive solutions such as the motor with two shaft ends are created online each month. An inventory of approximately 500,000 parts ensures high delivery capability for suitable solutions. This is part of ATEK’s drive technology strategy.
Ein A dual-output gear motor for differential conveyors from ATEK can significantly contribute to optimizing your intralogistics. ATEK Drive Solutions offers customized solutions and profound technical expertise for these specialized drives with dual output. For individual consultation on your project, our experts are always available.Conclusion: The added value of dual-output gear motors for differential conveyors
In summary, the A dual-output gear motor for differential conveyors represents a highly developed solution that can significantly increase efficiency, precision, and cost-effectiveness in modern conveyor systems. ATEK supports you in selecting and implementing the optimal drive for your specific requirements for a differential conveyor.
