Maximal flexibility and efficiency: Here’s how to optimize your conveyor technology with ATEK Drive Solutions.
What exactly is a continuously variable gear motor and how does it function in multi-speed conveyors?
A continuously variable gear motor enables a continuous and precise adjustment of speed of a conveyor without fixed switching steps. This often occurs through a frequency converter that regulates the motor speed. For multi-speed conveyors, this means that the speed can be dynamically adjusted to different products, processes, or loads, which increases flexibility and efficiency. werden kann, was die Flexibilität und Effizienz steigert.
What specific advantages do ATEK’s continuously variable gear motors offer for my production facility?
ATEK’s continuously variable gear motors can significantly optimize your production processes signifikant optimieren. These include an increase in productivity (e.g. by 15% through minimized changeover times), a reduction in energy consumption (e.g. by up to 25% compared to uncontrolled systems), less material waste through gentle starts and a higher system availability due to less wear.
How does ATEK assist in selecting the suitable continuously variable gear motor for specific requirements?
ATEK offers comprehensive technical consulting and analyzes your specific load profile and application requirements. With our online product configurator , you can also create customized solutions from millions of configurations. Our expertise ensures you receive a drive that is optimally tailored to your needs in terms of performance, size, and environmental conditions.
Can continuously variable gear motors be integrated into existing conveyor systems?
Yes, integration into existing systems is facilitated by standardized interfaces and the modular design of ATEK’s drive solutions. Our experience allows for a swift retrofit; for instance, a beverage manufacturer was able to retrofit a system in just 8 hours. We help you keep the integration effort low..
What role does control technology play in continuously variable gear motors for conveyors?
Modern control technology, often combined with precise sensors such as encoders, is crucial for the performance of continuously variable gear motors. It enables an adaptive regulation of speed and torque, resulting in shorter cycle times (e.g. up to 15% reduction) and a gentler handling of conveyed goods , as shown by a 10% reduction in product breakage for a customer in the food industry.
How do continuously variable gear motors contribute to energy efficiency and sustainability?
By regulating speed according to demand, continuously variable gear motors consume only the energy that is actually needed. This can lead to energy savings of up to 25% . For example, a food producer was able to reduce its CO2 emissions by 8% through the use of energy-efficient solutions from ATEK. This reduces operating costs and supports your sustainability goals.
What does ATEK understand by a system provider in the field of drive technology?
As a system provider, ATEK supplies not only individual components but also complete drive solutions, which include gears, brakes, and servomotors. We combine decades of experience with new expertise to offer tailored and standard solutions from a single source, supported by a modular system and comprehensive consulting.
How does ATEK’s modular system support multi-speed conveyors?
The modular system of ATEK allows for a high variety of options and millions of configurations. For multi-speed conveyors, this means that we can quickly assemble tailored drive solutions that are precisely adapted to the varying requirements of your conveyor system, while ensuring short delivery times. Continuously variable gear motors allow for a.
Stufenlose Getriebemotoren ermöglichen eine flexible speed adjustment for multi-speed conveyors, which can lead to a productivity increase of up to 15% and a reduction in changeover times .
By using this technology, energy consumption can be significantly reduced – in logistics centers, for example, by up to 18% – while simultaneously extending the lifespan of the system through gentle start and stop sequences. Lebensdauer der Anlage durch sanfte Anlauf- und Abbremsvorgänge verlängern.
ATEK Drive Solutions, as a system provider, offers tailored drive solutions with comprehensive consulting and a modular system that ensures an optimal design und and rapid delivery times for your specific application.Discover how ATEK Drive Solutions’ continuously variable gear motors can revolutionize your multi-speed conveyors and optimize your production processes. Learn more about the benefits, applications, and technical details!
Multi-speed conveyors are the backbone of many industries. To maximize their efficiency, continuously variable gear motors are essential. Are you looking for the perfect solution for your system? Contact us at ATEK Drive Solutions for a personalized consultation!
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Understanding and optimally utilizing continuously variable gear motors for conveyors.
ATEK Drive Solutions offers gear motors that can increase flexibility and efficiency in conveyor technology. These drives are designed to optimize production processes. We are available for personalized consultations.
What are continuously variable gear motors?
Why are they ideal for multi-speed conveyors?
Continuously variable gear motors allow for dynamic speed adjustment of conveyor systems through continuous changes in speed, making them an excellent choice for multi-speed conveyors. For instance, a packaging company was able to increase its productivity by 15% through minimized changeover times. The continuous adjustment contributes to more efficient processes, supported by ATEK’s experience.
Such a controllable gear motor for conveyors with different speed levels is particularly suitable for systems that handle variable loads and speeds. For example, a logistics center was able to reduce the energy consumption of its sorting system by 18% using ATEK systems. This technology can boost efficiency and protect systems through gentle starts.. For more information, visit controllable gear motors..Fully exploit the technical potentials of continuously variable drives.
A precise speed adjustment is often achieved through frequency converters that accurately control motor speeds; ATEK systems achieve an accuracy of ±0.2%. A gear motor consists of a motor, a special gearbox (e.g. planetary gearbox), and a control system. The coordination of electronics and mechanical components influences performance, especially in a continuously variable gear motor for multi-speed conveyors.Information on frequency converter-compatible motors is available.
- Achieving precise speed adjustments through frequency converters, with ATEK systems reaching an accuracy of ±0.2%.
- Construction of a gear motor from essential components: motor, special gearbox (such as planetary gearbox) and a control unit.
- Performance is largely determined by the optimal coordination of electronic and mechanical components.
- Using modern control technology and precise sensors, such as encoders, as central elements for adaptive control processes.
- Adaptive control enables significant improvements, e.g. reducing cycle times in packaging machines by up to 15%.
- Reduction of product breakage, as a customer from the food industry achieved a 10% reduction through servo planetary gear motors from ATEK.
- These advanced technologies form the basis for versatile drive solutions that can be complemented by modular industrial gearboxes.
The principle of continuous speed regulation
The components of a continuously variable gear motor
Control technology and sensors
Modern control technology and precise sensors, such as encoders, are central elements of the drive. They enable adaptive control, which can shorten cycle times in packaging machines by up to 15%. A customer from the food industry reduced product breakage by 10% by using ATEK’s servo planetary gear motors. These technologies form the foundation for drive solutions, as needed for demanding continuously variable drives for conveyors with variable speed and can be complemented by modular industrial gearboxes. Maximizing process flexibility and efficiency through continuously variable drives.Processes can be optimized through precise speed adjustments for individual production steps, a core feature of gear motors with continuous speed regulation for multi-belt conveyors. A filling operation was able to increase its output by 7% in this way. Gentle starts help reduce downtimes and material waste; for instance, an automotive supplier reported 20% fewer failures.
Customized speeds and smooth transitions can improve workflow. Angepasste Geschwindigkeiten und sanfte Übergänge können den Workflow verbessernIntegrated motor-gear units are suitable for this purpose. Precise speed adjustment and process optimization.
Präzise Geschwindigkeitsanpassung und Prozessoptimierung
Reduction of downtimes and material waste
Increase in energy efficiency
Energy efficiency represents a significant advantage, with savings potential of up to 25% compared to uncontrolled systems. A frozen goods logistics provider was able to reduce its electricity consumption by 20% through the use of efficient gear motors from ATEK. This can contribute to cost reduction, especially in systems like a continuously variable gear motor for multi-speed conveyors.. Reduced disruptions and higher energy efficiency can positively impact competitiveness.. Other options include Solutions for synchronization und Inverter gear motors.Select and configure bespoke infinitely variable gear motors correctly.
The sizing of the drive according to power requirements and torque is an important aspect. ATEK analyzes the load profile to enable reliable operation over 50,000 hours, for example, for bulk material conveyors. A machine builder was able to save 30% space with ATEK compact gearboxes. An accurate design and a suitable size contribute to performance, which is particularly true for a continuously variable gear motor for multi-speed conveyors. . Available are, among others, torque-strong gear motors or flat inline gearboxes.
- Careful sizing of the drive according to specific power needs and torque requirements.
- Analysis of the load profile by ATEK to ensure reliable long-term operation (e.g., over 50,000 hours for bulk material conveyors).
- Consideration of the size and installation situation, with ATEK compact gearboxes enabling significant space savings (e.g., 30%).
- Utilization of the ATEK online product configurator to select and configure a tailored drive solution from a variety of options.
- Support in the configuration of infinitely variable gear motors, even for complex applications such as multi-speed conveyors..
- Efficient creation of specific servo drives, including a 3D model, in a short time (e.g., 10 minutes by an engineer).
- Acceleration of the engineering process and enabling faster delivery times through digital configuration tools.
Power requirements and torque demands
Size and installation situation
The ATEK product configurator for custom solutions
The ATEK online product configurator assists in selecting a custom drive solution from numerous options, even for a continuously variable gear motor for multi-speed conveyors.. For example, an engineer configured a specific servo drive in 10 minutes, including providing a 3D model. This digital support can accelerate engineering and contribute to fast delivery times..Reduce lifecycle costs through smart integration and maintenance.
The integration of new drives into existing systems is facilitated by standard interfaces and ATEK’s experience; a beverage manufacturer was able to retrofit a system in 8 hours. Predictive maintenance, supported by condition data from ATEK drives, can increase availability – an important aspect for the reliable operation of a infinitely variable gear motor for multi-speed conveyors. A logistics center achieved a reduction in unplanned outages by 40%. Careful integration and predictive maintenance can increase productivity. This is also relevant for IP65 gear motors.
Integration into existing conveyor systems
Regular maintenance and inspection
Preventive maintenance to minimize downtime
Lifecycle consideration and economy
Total operating costs (TCO) are a relevant factor. Energy efficiency and low maintenance requirements, features of ATEK’s infinitely adjustable gear motors for multi-speed conveying systems, can lead to savings. An analysis at a customer site showed 15% lower TCO over 8 years, despite a 10% higher initial investment. Regular inspections contribute to longevity. Economic efficiency over the lifecycle is a characteristic of ATEK’s drive solutions. Consideration should also be given to dual-output gear motors.Secure competitive advantages with innovative drive technologies.
In the context of Industry 4.0, connected drives are relevant as data providers. ATEK systems are designed to provide information for smart factory applications, allowing customers to increase system efficiency by up to 12%. Sustainability is another aspect: A food producer reduced CO2 emissions by 8% through the use of energy-efficient solutions from ATEK, as also applies in a continuously variable gear motor for multi-speed conveyors. . Connectivity and energy efficiency are key factors for future developments.
Connected drive systems and Industry 4.0
Energy-efficient drives and sustainability
Miniaturization and performance enhancement
New materials and manufacturing technologies
A technological trend is to increase power while reducing space. Engineers at ATEK are working on enhancing the power density of gear motors, enabling, for example, 25% lighter handling systems with 15% more load capacity. These advances are particularly beneficial for demanding applications such as infinitely variable gear motors for multi-speed conveyors. New materials and manufacturing technologies support this development. ATEK invests in research to develop more compact and powerful drives.
ATEK Drive Solutions supports with expertise in the field of infinitely variable gear motors, including solutions for multi-speed conveyors., in achieving production goals and securing competitive advantages. We are available for custom solutions.
