Discover the space-saving solution for driverless transport systems – powerful, reliable, and efficient.
What makes a caliper brake “space-saving” for AGVs?
A space-saving caliper brake for AGVs is characterized by a extremely compact design , often with a flat design like the Servo Slim Line. This allows integration into the smallest spaces, without compromising the performance of the driverless transport system .
Why is the fail-safe principle essential for AGV brakes?
Das The fail-safe principle ensures that the brake closes automatically through spring force in the event of a loss of power, e.g., due to an empty battery or emergency stop, automatically shuts. This is fundamentally important for the safety of driverless transport systems to prevent uncontrolled rolling, especially on ramps.
How can intelligent brake control enhance the efficiency of AGVs?
Intelligent brake controls can significantly reduce the holding force after releasing the brake by up to 70%. This leads to areduced energy consumption , which extends the, was die battery life of AGVs and minimizes the heat generation..
What does performance level d mean and why is it relevant for AGV brakes?
Performance level d (PL d) according to DIN EN ISO 13849 is a measure of the reliability of safety-related parts of a control system. For AGV brakes , achieving PL d often means using redundant braking systems and monitoring functions to ensure a high level of safety. How important is the integration of brakes into the overall AGV system?
Wie wichtig ist die Integration von Bremsen in das Gesamtsystem des FTS?
Die Seamless mechanical and electrical integration of a space-saving caliper brake is very important. It minimizes the construction and assembly effort, ensures compatibility with other drive components, and contributes to the overall performance and reliability des driverless transport system .
What role does predictive maintenance play in AGV brakes?
Predictive maintenance, enabled by sensorless monitoring systems such as the Roba-brake-checker, is of great importance. It proactively reports maintenance needs, helps AGV brakes avoid unplanned downtimes and maximizes the availability und of the vehicles. Are there specific brake solutions for different types of AGVs or environments?
Gibt es spezifische Bremslösungen für unterschiedliche FTS-Typen oder Umgebungen?
Yes, for light FTS particularly flat brakes such as the Servo Slim Line are suitable. For use in dusty or humid environments, encapsulated brakes with high protection class (e.g., IP66) , such as the ROBA-STOP-M series, are the right choice for, wie die ROBA-STOP-M Serie, die richtige Wahl für driverless transport systems..
How does ATEK Drive Solutions assist in selecting the right space-saving caliper brake?
ATEK Drive Solutions offers, as a system provider for the entire industrial drive train, comprehensive technical consulting. We assist with design and develop custom brake solutions if necessary, to find the optimal, um die optimale space-saving caliper brake for your specific driverless transport system .
Space-saving caliper brakes are essential for driverless transport systems. (AGVs) as they provide safety through fail-safe principles und ensure optimal space utilization in compact designs.
Intelligent controls enable a reduction in holding force by up to 70%, was die significantly increases the energy efficiency of AGVs and minimizes the extends battery life..
Selecting the right brake system requires manufacturer expertise for system integration and often custom solutions, to ensure the maximum performance and reliability of the AGVs.Learn how ATEK Drive Solutions is revolutionizing the safety and efficiency of your driverless transport systems with innovative caliper brakes. Compact, powerful, and tailored to your needs!
Driverless transport systems (AGVs) require reliable and compact brake solutions. Our space-saving caliper brake offers maximum safety in the smallest space. Do you have questions about our brake solutions? Contact us now Contact us!
Do you need a custom brake solution for your AGV?
Get advice now!Space-saving caliper brakes for AGVs: Safety and space efficiency
In modern logistics and production environments, driverless transport systems. (AGVs) play an increasingly important role. Compact caliper brakes are a key component that not only optimizes the available installation space but also significantly contributes to the safety and efficiency of these systems. The development of a space-saving caliper brake for driverless transport systems is crucial, and ATEK Drive Solutions develops specific brake solutions for this.Introduction to space-saving caliper brakes for driverless transport systems
Fail-Safe Principle: Fundamental safety for AGVs
In the event of a loss of power in an driverless transport system (AGV), for example on a ramp, the fail-safe principle is significant: The brake mechanically closes through spring force as soon as the electrical supply is interrupted, ensuring the vehicle reliably. For demanding applications, performance level d according to DIN EN ISO 13849 is often required. Robust braking systems are therefore necessary for safety in safety-critical applications , where the choice of the right brake for AGVs is of great importance.
- Fail-Safe Principle: Mechanical closing of the brake through spring force in case of power loss to ensure reliable vehicle safety.
- Safety requirements: Meeting standards such as performance level d according to DIN EN ISO 13849 for safety-critical applications.
- Compact design: High power density of modern flange brakes for optimal use of installation space in AGVs.
- Reduced holding force: Possibility to reduce the holding force by up to 70% after release through control.
- Energy efficiency: Lower energy consumption, minimized heat generation, and extended life of battery and drive train.
- Relevance for logistics: Special importance of efficiency improvement in the logistics industry.
Compactness meets efficiency: Efficient use of space and energy
Modern compact flange brakes offer a high power density for optimal use of the limited installation space in FTS. Such space-saving brake solutions are a core feature of an efficient caliper brake for driverless transport systems. A control may reduce the holding force after release by up to 70%. This efficiency reduces the energy consumption of the battery, minimizes heat generation, which not only preserves the battery but also reduces the thermal load on neighboring components and extends the lifespan of the entire drive train. This is especially relevant in the logistics industry. Requirements and selection criteria for
Anforderungen und Auswahlkriterien für space-saving caliper brakes in AGVs
Precise braking force: Emergency braking torque and system integration optimize
The exact calibration of the dynamic emergency braking torque is important to prevent wheel slip and gear overload during emergency braking of an driverless transport system (AGV) with a load of 1000 kg, for example. Manufacturers such as Mayr Antriebstechnik take this aspect into account. Brakes, like the IP66-protected ROBA-STOP-M series, should also seamlessly fit mechanically and electrically into existing drive system integrations to keep integration efforts low – a key factor for any space-saving caliper brake for driverless transport systems..
- Optimized emergency braking torque: Precise calibration to avoid wheel slip and gear overload during emergency braking of AGVs.
- Seamless integration: Mechanical and electrical fitting of brakes into existing drive systems to minimize integration efforts.
- Consideration by manufacturers: Aspects like emergency braking torque are taken into account by manufacturers like Mayr Antriebstechnik (e.g., ROBA-STOP-M series).
- Intelligent monitoring systems: Use of technologies like the Roba-brake-checker for sensorless monitoring and proactive maintenance notifications.
- Increased operational reliability: Through functions like voltage stabilization during fluctuating battery charge.
- Predictive maintenance: Support to avoid failures and maximize AGV availability.
Intelligent monitoring: Plan maintenance, avoid failures
Systems like the Roba-brake-checker enable proactive maintenance notifications through sensorless monitoring. Combined with voltage stabilization during fluctuating battery charge, this increases operational reliability and availability of the FTS. These functions support predictive maintenance and contribute to the performance of industrial disc brakes which are often designed as compact braking systems for AGVs. Technologies and solutions for
Technologien und Lösungen für space-saving caliper brakes in driverless transport systems
Specific solutions: From Servo Slim to modular kits
For light FTS Kendrion provides a very flat braking solution with the Servo Slim Line, an example of effective space-saving caliper brake. Modular drive kits from ebm-papst or STÖBER’s iTAS with integrated safety brakes allow individual configurations based on load profiles and installation space requirements, which is essential for the implementation of a space-saving caliper brake for driverless transport systems customized solution. The selection of technology, for example, as part of an inline servo gear motor, is made based on requirements.
Manufacturer expertise and future trends: More than just a component
For special brake solutions, manufacturer expertise is required, especially when it comes to a custom-made space-saving caliper brake for driverless transport systems. solution. ATEK Drive Solutions provides, for example, expertise for custom fixed caliper brakes.. Future developments include brake modules with adaptive brake force control that dynamically adjust to operating conditions. The development aims at integrated systems that meet the demands of modern, compact caliper brakes for AGVs continuously evolving and improving their diagnostic capabilities.
A space-saving caliper brake for driverless transport systems. serves as a critical safety component. A careful selection and integration, as offered by ATEK, is essential for the reliability and efficiency of FTS critical.
