Comprehensive guide for companies: selection, configuration, and custom solutions.
What should I consider when purchasing an electric motor besides power and voltage?
Be sure to pay attention to the correct mechanical integration (size, flange), the appropriate IP protection class for the environmental conditions (e.g., IP55 for industry, IP67 for humidity) and the required starting torque for your specific application, to avoid early failures and performance issues.
When is a servo motor the better choice compared to a standard AC motor?
A servo motor is ideal when your application requires highest precision, dynamic movements, and exact control of position, speed, and torque, such as in robotics, packaging systems, or machine tools. Standard AC motors are well-suited for more robust, less dynamic applications like pumps or fans.
How important is the energy efficiency class (e.g., IE3, IE4) when purchasing electric motors?
The energy efficiency class is very important, as the energy costs over the lifetime of a motor often significantly exceed its purchase price. Higher IE classes (according to EU regulation 2019/1781) lead to significant savings on operating costs and help protect the environment. For example, switching from IE2 to IE4 can reduce energy costs by about 15%..
Can I have electric motors customized for specific requirements?
Yes, many providers like ATEK Drive Solutions or SEVA-tec offer extensive custom modifications.This includes modifications to shaft ends, specific voltages or frequencies, the integration of encoders, brakes, or special bearings to tailor the motor optimally to your machine and application..
What advantages does a system provider like ATEK Drive Solutions offer when purchasing electric motors?
A system provider delivers not only the motor but the entire drive train (motor, gear boxes, brake, control) from a single source.This ensures optimal matching of components, minimizes interface risks, simplifies procurement, and often allows for higher overall performance and reliability of the system.
Are online configurators helpful in selecting electric motors?
Yes, online configurators can be very helpful in identifying suitable components in advance, tailoring specifications, and generating technical data sheets. For complex drive solutions or custom designs however, additional technical advice from experts is usually essential. What should I consider when purchasing used electric motors?
When buying used electric motors, you should particularly pay attention to the
condition of the motor, any previous damages, the remaining lifespan of the bearings, and the energy efficiency. Request detailed specifications and, if possible, a testing history. Although cost-saving, a thorough inspection is critical , to avoid unexpected failures.What IP protection class do I need for my electric motor in a damp or dusty environment?
For damp environments, at least
IP55 (protection against water jets) is recommended, in cases of heavy moisture or cleaning with high-pressure cleaners rather use IP67 (protection against temporary immersion) or IP69K (protection against high-pressure/steam jet cleaning). In dusty environments,. In staubigen Umgebungen ist IP5X (dust protected) or IP6X (dust tight) is necessary, depending on the dust concentration and type.
A holistic view of the drive system is crucial; in addition to power (kW) and voltage, mechanical fit, the correct IP protection class (e.g., IP55 for industry), and the starting torque are important to avoid wrong decisions and early failures..
Focus on energy efficiency (IE classes according to EU regulation 2019/1781) and use custom modifications (e.g., modified shafts) to reduce operating costs – switching from IE2 to IE4 can reduce energy costs by about 15% – and optimize system performance.
For complex requirements and the design of complete drive trains (motor, gear boxes, brake), expert advice is essential.System providers like ATEK Drive Solutions offer comprehensive solutions that can, for example, reduce downtimes by up to 30%..Are you looking for the ideal electric motor for your specific requirements? This article provides you with a detailed overview, valuable tips, and shows what to consider when purchasing – from standard motors to custom solutions.
Choosing the right electric motor can be complex. ATEK Drive Solutions supports you in finding the optimal solution for your application. Our experts would be happy to advise you – get in touch now. Contact us!
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Understanding the basics: More than just kilowatts and volts.
Choosing the right electric motor is complex, especially when you plan to purchase electric motors.This guide helps find the optimal drive and effectively design drive technology.
When purchasing a motor, more than power and voltage is relevant; improper mechanics can cause problems. A holistic system perspective avoids wrong decisions. Important are rated power (kW) and, for example, the appropriate starting torque for conveyor belts – aspects to consider when you buy electric motors.Correct calculation of motor power is crucial.
Insufficient protection class leads to early failures. The correct IP protection class (e.g., IP55 industry, IP67 moisture) ensures longevity. Standard are IEC motors (IP55); the food industry often requires IP69K (jet water resistant).
Physical fit is important. Mechanical integration, including size (e.g., IEC 56-132, JS technology) and flanges (B3, B5, B14), affects effort. Knowledge of motor sizes avoids assembly problems.Motor types in focus: Which one fits your industry application?
The application determines the motor type – an important consideration before you buy electric motors.. purchase AC motors. (Three-phase motor/asynchronous motor) are robust and cost-effective for standard applications like pumps. VEM offers, for example, models for harsh environments (230V/400V).
- Application-specific selection: The specific purpose largely determines the ideal motor type.
- AC motors (three-phase motors): Robust and cost-efficient for standard applications like pumps, also for harsh environments (e.g., from VEM).
- Servo motors: Indispensable for precision and dynamic processes, they offer exact control of position, speed, and torque.
- System integration for performance: Combining servo motors with gear box motors can optimize cycle times, e.g., in packaging systems, by up to 20%.
- Special motors for special cases: When needed, solutions such as brake motors, ATEX-compliant motors, or tested used electric motors are available if you need such special buy electric motors. products.
- Budget option used motors: Used models (e.g., SEW, Bauer) can save costs but require careful examination.
For precision and fast processes, servo motors are suitable. Their strength lies in exact controllability (position, speed, torque), ideal for robotics or packaging systems. ATEK Drive Solutions integrates them into systems, often with gear box motors, which can improve cycle times by up to 20%.
When standards are not enough, special motors are alternatives: brake motors, ATEX motors, or used electric motors. If you buy used electric motors,models (e.g., SEW, Bauer) can save budgets but require careful condition checks. Information on electric motors is available.Optimize selection: Efficiency and customization as success factors.
Energy costs often exceed the purchase price – an important aspect when you buy electric motors.. reduce operating costs with energy efficiency classes (IE1-IE5) according to EU regulation 2019/1781. Switching from IE2 to IE4 saved, for example, 15% on energy costs. An energy-saving calculator for motors helps with the analysis.
- Prioritize energy efficiency: Pay attention to high efficiency classes (IE3, IE4, IE5 according to EU regulation 2019/1781), as energy costs often exceed the purchase price. Use an energy-saving calculator for analysis.
- Check custom modifications: Modifications to shaft ends, voltages, or the integration of encoders can significantly improve the performance and integration of motors. Optimize through design adjustments:
- A specially manufactured motor shaft can, for example, eliminate the need for external couplings, saving space and costs. Eine speziell angefertigte Motorwelle kann beispielsweise den Bedarf an externen Kupplungen eliminieren, was Bauraum und Kosten spart.
- Utilize modular system designs: These offer flexibility for diverse variants and often enable faster delivery times, especially for complex drive solutions.
- Shorten the time-to-market: A large stock of components can significantly reduce the delivery time for a needed E-motor. Think long-term:
- A higher initial investment when you purchase an energy-efficient or customized electric motor often pays off through lower operating costs and better system performance. Standard motors do not always fit. Elektromotor kaufen, zahlt sich oft durch geringere Betriebskosten und bessere Systemleistung aus.
Standardmotoren passen nicht immer. Custom adaptations (shaft ends, voltages, encoders) optimize performance and integration of motors.. A modified shaft can replace couplings, saving space and costs.
Modular systems offer flexibility. They allow for a variety of versions and fast delivery times for complex drives. A large parts inventory can accelerate the delivery of a E-motor. product and shorten time-to-market.Procurement design: How to optimally purchase electric motors – from online configurators to expert advice.
Online purchasing is a common method to procure electric motors. Shops (e.g., JS-Technik, SEVA-tec) provide access to standard motors but are limited in complex requirements. For standard needs, this is a good option to buy electric motors..
Digital tools facilitate selection before you make your buy electric motors.. Online configurators (e.g., for Gear Boxes) help identify components, customize specifications, and generate datasheets. This significantly simplifies the pre-selection.
In complex requirements, expert advice is essential before you select specific buy electric motors.. For the design of drive trains, system integration, or special solutions, technical consulting is often necessary. This ensures optimal drive systems and prevents incorrect purchases.ATEK Drive Solutions: your partner when you want to buy more than just electric motors – the complete drive train
ATEK Drive Solutions is your system provider for components and total solutions. If you are looking for not just individual buy electric motors., but complete drive solutions, you are in the right place. The company supplies motors. and complete drive solutions (Gear Boxes, brakes, servo motors). This minimizes risks and maximizes performance. A logistics customer reduced downtime by 30%.
For future-proof drives, ATEK Drive Solutions combines experience (Gear Boxes, brakes) with expertise (servo technology, digital). This results in innovative products such as electrified lever brakes or gear box motors.
ATEK Drive Solutions develops and manufactures customized special solutions, even small quantities quickly thanks to a modular system. An example is a miniature bevel gear for analytical devices. Info on electric motors is available.
A careful selection of motors is crucial for efficiency and performance. The added value often lies in thoughtful system solutions, not just in the pure acquisition of an electric motor. A well-informed investment secures long-term success. Experts provide you with comprehensive advice on your drive requirements and help you to find the optimal purchase electric motors..
