Maximum precision and reliability for sensitive production environments – ATEK Drive Solutions explains what is important.
Why are brushless gear motors essential for cleanroom automation?
Sie minimize particle emissions, as there are no brushes, which is critical for clean production environments is crucial and ensures the product quality.
What features make a gear motor suitable for clean rooms?
Important features include stainless steel housing, special seals, smooth surfaces for easy cleaning, and the use of low-particle materials. Internal air extraction can also be employed.
What ISO cleanroom classes can be achieved with these motors and how?
Depending on the design, high cleanroom classes like ISO Class 1 (according to ISO 14644-1) can be achieved. This is ensured by specific designs, material selection, and if applicable, encapsulated systems ensured.
How do brushless gear motors contribute to reducing operating costs in clean rooms?
Through their longer lifespan (often over 20,000 operating hours) and the lower maintenance effort they reduce downtime and service costs, which lowers the total operating costs (TCO).
Does ATEK offer custom brushless gear motors for specific cleanroom applications?
Yes, ATEK Drive Solutions specializes in custom drive solutions. Thanks to our modular system , we can precisely tailor motors and gear boxes to your specific requirements in the cleanroom.
What are typical application areas in the semiconductor or pharmaceutical industry?
In semiconductor manufacturing, they are used for wafer handling and precision positioning . In the pharmaceutical industry, they are used in filling systems, packaging machines, and laboratory automation, where the highest purity is required.
How does ATEK’s modular system assist in selecting a brushless gear motor for the cleanroom?
The modular system allows for millions of configurations from standard components, leading to fast delivery times for optimally customized brushless gear motors for cleanroom automation , even for complex requirements.
What support does ATEK offer for integrating these motors into existing automation systems?
ATEK provides comprehensive technical consulting and support in the design and optimization of drives to ensure seamless integration of the brushless gear motor for cleanroom automation into your facilities.
Ein brushless gear motor for cleanroom automation is critical for low-particle environments, as it significantly reduces contaminations and ensures the increases process safety.
These motors offer a long lifespan of often over 20,000 hours und minimize maintenance effort, which leads to a increase in equipment availability and a reduction of operating costs by up to 25% through predictive maintenance.
ATEK Drive Solutions delivers as a system provider highly customizable brushless gear motors through a modular system that ensures fast delivery times and optimal solutions for specific cleanroom requirements.Discover how brushless gear motors are revolutionizing cleanroom automation and the advantages they offer over traditional solutions. Learn more about selection criteria, application areas, and the latest innovations from ATEK.
In cleanrooms, maximum precision and absolute cleanliness are essential. Brushless gear motors from ATEK Drive Solutions provide the ideal solution for demanding automation tasks. Are you looking for a custom drive solution? Contact us now! Contact with us now!
Are you planning the automation of your cleanroom? We help you find the optimal drive solution!
Request your drive solution now!
Introduction to brushless gear motors for cleanroom automation
For the cleanroom automation low-particle components are central. A brushless gear motor for cleanroom automation is a key component, as it avoids particle emissions due to brush wear. WITTENSTEIN cyber motor utilizes stainless steel housings for ISO 14644-1 Class 1 compliance. The choice of drive is critical for process safety and product quality. Such brushless drive systems for cleanrooms are durable, low-maintenance, and reduce operating costs as well as contamination risks. IAI actuators use internal air extraction in cleanroom actuators. Stainless steel planetary gear boxes are a sensible addition.
Understanding the necessity of low-particle drives
Particle emissions in semiconductor manufacturing can incur high costs due to contamination and must be avoided, which is why the use of an appropriate brushless gear motor for cleanroom automation is essential.
Fundamental principles of cleanroom suitability
Cleanroom suitability means, in addition to the absence of brushes, also special materials, seals, and smooth surfaces. ATEK employs Hygienic Design gear boxes, which are often part of a brushless gear motor for cleanroom automation are.
ATEK’s approach to clean drive solutions
ATEK combines gear technology with servomotors and offers custom configurations through a modular system, ideal for the brushless gear motor for cleanroom automation.Technology and function: The brushless gear motor for cleanroom automation
Electronically commutated motors (EC/BLDC) are at the core of a brushless gear motor for cleanroom automation. Their wear-free electronic commutation (e.g., via Hall sensors) eliminates brush wear and enables precise control; igus EC/BLDC motors are durable. Cleanroom suitability requires stainless steel housings (e.g., WITTENSTEIN cyber® cleanroom motors, ISO Class 1), special seals, and smooth surfaces. Resolvers/encoders provide position feedback. Stainless steel gear boxes are often integrated. Planetary gear boxes are prevalent due to their power density and precision. ATEK’s modular system allows for diverse combinations and fast, customized solutions, e.g., servo-bevel gear boxes with BLDC motors that can serve as brushless gear motor for cleanroom automation .
- Core technology: Electronically commutated motors (EC/BLDC) as the heart of the brushless gear motor for cleanroom automation.
- Operating principle: Wear-free electronic commutation (e.g., via Hall sensors) that eliminates brush wear.
- Control: Allows for precise control and longevity (e.g., igus EC/BLDC motors).
- Cleanroom suitability: Requires stainless steel housings (e.g., WITTENSTEIN cyber® cleanroom motors, ISO Class 1), special seals, and smooth surfaces, critical for the brushless gear motor for cleanroom automation.
- Position feedback: Realized by resolvers or encoders.
- Gear box integration: Frequent use of stainless steel gear boxes, especially planetary gear boxes due to their power density and precision.
- System solutions: ATEK’s modular system for diverse combinations and fast, customized solutions (e.g., servo-bevel gear boxes with BLDC motors).
EC/BLDC motors: The operating principle
Electronic commutation replaces mechanical contacts, reduces wear, and increases precision and longevity compared to brush motors, making them ideal for the brushless gear motor for cleanroom automation .
Materials and construction for ISO compliance
Stainless steels and plastics with low outgassing are essential for reliable brushless gear motor for cleanroom automation. IAI employs stainless steel dust protection bands for actuators.
Gear box integration: More than just power transmission
A matched gear box adapts motor speed and torque to the application. ATEK’s online product configurator helps in selecting the appropriate brushless gear motor for cleanroom automation.Advantages: The brushless gear motor for cleanroom automation in use
The main advantage that a brushless gear motor for cleanroom automation provides is the reduced particle emission due to the absence of brush wear, important for semiconductor manufacturing and medical technology. Studies show significantly lower particle concentrations, which increases yield and product quality. Additional advantages include longer lifespan and lower maintenance effort. Brushless motors often run thousands of hours maintenance-free (lifetime usually limited by bearings), enhancing facility availability and reducing operating costs. A well-chosen brushless gear motor for cleanroom automation offers higher efficiency and precision, converts energy more effectively, and enables precise control for complex automation. Brushless servomotors are often suitable.
Low particle content as a top priority
The smallest amounts of particles can render batches unusable in optics or pharmaceuticals. ISO Class 1 allows only 10 particles ≥0.1 µm/m³ of air. This underscores the importance of a low-particle brushless gear motor for cleanroom automation.
Longevity and reduced downtime
The reliability that a brushless gear motor for cleanroom automation brings minimizes downtime risks and lowers TCO. Some BLDC motors reach >20,000 maintenance-free operating hours.Application areas: The brushless gear motor for cleanroom automation in practice
In semiconductor manufacturing, brushless gear motors for cleanroom automation drive wafer handling, lithography systems (e.g., ASML), and inspection devices; precision and particle freedom influence chip yield. High-precision gear boxes are suitable for this. Pharma/medical technology uses them in filling, packaging, and laboratory automation systems, where the brushless gear motor for cleanroom automation plays a key role. Hygienic motors With cleanable surfaces and GMP compliance are important. In the food industry, such drives are relevant for sensitive/sterile products, often with moisture/cleaning agent resistance (e.g. igus EC/BLDC). IP69k gear boxes are an option.
- Semiconductor manufacturing: Used in wafer handling, lithography systems (e.g. ASML) and inspection devices, where high-precision gear boxes are part of a brushless gear motor for cleanroom automation improve chip yield.
- Pharma and medical technology: Used in filling, packaging, and laboratory automation systems that rely on the brushless gear motor for cleanroom automation are dependent on.
- Hygienic requirements (Pharma): Necessity of hygienic motors with cleanable surfaces and GMP compliance, often realized as brushless gear motor for cleanroom automation.
- food industry: Relevance for sensitive or sterile products, where a brushless gear motor for cleanroom automation ensures product integrity.
- Specific requirements (food): Often requires moisture and cleaning agent resistance (e.g. igus EC/BLDC, IP69k gear boxes), properties that a specialized brushless gear motor for cleanroom automation must offer.
- Core requirement across industries: Precision and particle-free operation are crucial for the successful use of a brushless gear motor for cleanroom automation.
semiconductor: precision in the nanometer range
Brushless servo motors with high-resolution encoders enable positioning accuracies in the sub-micrometer range, often realized through a precise brushless gear motor for cleanroom automation.
Pharma and medical technology: No compromises on cleanliness
Particle-free, sterilizable drives are essential for contamination prevention in pharmaceuticals and medical products. Here, the brushless gear motor for cleanroom automation is indispensable.
Food: Hygiene and efficiency combined
Easily cleanable brushless drives in stainless steel design ensure food safety. ATEK offers suitable brushless gear motors for cleanroom automation and solutions for Food & Medicine.Selection criteria and integration: The right brushless gear motor for cleanroom automation
Selecting a brushless gear motor for cleanroom automation requires a precise definition of requirements, including the ISO classification of the cleanroom (e.g. ISO 14644-1). The motor specifications must meet the cleanliness requirements (ISO 3 is stricter than ISO 6). Performance parameters such as torque, speed, and load are crucial. IAI’s ISBCR series is designed for high speeds, while the ISDACR series is suitable for heavy loads. A precise design avoids oversizing. ATEK supports in drive systems, especially in configuring a brushless gear motor for cleanroom automation. Integration into existing controls via fieldbus (EtherCAT, Profinet) or direct control is also important; IAI provides gateways for this. Monitoring critical parameters (temperature, vibrations) is also useful for low-maintenance motors to maximize the longevity of the brushless gear motor for cleanroom automation .
ISO classification: Choosing the right class
Particle limits can vary greatly (a factor of 10,000 between ISO 1 and ISO 5). Insufficient classification of the drive jeopardizes the process and the benefit that a brushless gear motor for cleanroom automation is supposed to bring.
Performance: Aligning torque and dynamics
A detailed analysis of the motion cycles is crucial for the optimal motor and gear box selection for the brushless gear motor for cleanroom automation. ATEK offers consulting for drive design.
Control integration: Ensuring seamless communication
Modern fieldbus systems simplify integration, diagnostics, and shorten commissioning times. Many motors used have standard interfaces. brushless gear motor for cleanroom automation Future perspectives and innovations in brushless gear motors for cleanroom automation
Zukunftsperspektiven und Innovationen beim bürstenlosen Getriebemotor für Reinraumautomatisierung
Future developments in the brushless gear motor for cleanroom automation aim for more compact designs with higher power density for smaller installations. The integration of motor, gear box, and electronics into one unit reduces wiring and saves valuable space. Intelligent sensors for capturing condition data (temperature, vibration, current) enable condition monitoring and predictive maintenance. Material research focuses on further particle reduction, increased resistance to aggressive cleaning agents and special lubricants. An optimally designed brushless gear motor for cleanroom automation is central to this.
Compactness and power density: More power in a small space
The miniaturization of motors and gear boxes enables the construction of more compact systems without loss of power. This is an important trend for the brushless gear motor for cleanroom automation. ATEK’s miniature bevel gear boxes are an example of such advanced solutions.
Intelligent drives: Sensors and predictive maintenance
Integrated sensors and advanced data analysis for predictive maintenance minimize downtime and can reduce operating costs by up to 25%. Such intelligent functions are increasingly integrated in the brushless gear motor for cleanroom automation .
Material innovations: Even cleaner and more robust
Research focuses on particle-repellent surfaces, innovative neutralization technologies, and biocompatible materials, especially for medical applications, further enhancing the performance of the brushless gear motor for cleanroom automation .
The careful selection of a brushless gear motor for cleanroom automation is essential for success in these applications. ATEK Drive Solutions offers expertise in selecting the right one. brushless gear motor for cleanroom automation.
