Everything you need to know about brakes in gear boxes, engines, and drive systems – from selection to maintenance.
What types of industrial brakes does ATEK offer for specific applications?
ATEK provides mechanical, pneumatic, hydraulic, and electric industrial brakes, including electrified lever brakes. We find the tailored braking solution.
How does ATEK ensure fast delivery times for braking solutions despite high customization?
Through our modular construction system, which allows millions of configurations, and a stock of approximately 400,000-500,000 individual parts , we can deliver many brakes quickly, with some special solutions in just three weeks.
Can ATEK develop a custom brake if standard products do not fit?
Yes, ATEK specializes in the development of custom special brakes, even in small series. Our engineering team resolves complex technical challenges, such as specialized azimuth brakes for wind turbines with over 20 years of lifespan.
What are the key factors in selecting an industrial brake for my machine?
Important criteria include the required braking torque, speed, switching frequency, available power, space requirements, and environmental conditions. A careful design by ATEK prevents premature wear and safety risks.
How do ATEK brakes contribute to improving overall system efficiency?
ATEK brakes can significantly increase efficiency: In robotics, they improve cycle times by up to 10%, integrated brakes reduce space requirements by up to 20%, and electrified lever brakes reduce energy consumption by up to 15%..
What lifespan and reliability can we expect from ATEK industrial brakes?
ATEK brakes are designed for continuous operation. With robust construction, high-quality materials, and strict quality controls, they achieve a high lifespan and reliability, e.g., a mean time between failures (MTBF) of over 10,000 hours in steel mills.
How does ATEK support customers in integrating brakes into existing drive systems?
ATEK offers comprehensive consulting services and leverages its system expertise for brakes, gear boxes, and engines. We assist in the design and optimization of drives, to ensure seamless integration and optimal overall performance .
What future trends does ATEK consider in the development of its braking technology?
ATEK focuses on smarter, more energy-efficient, and connected braking solutions. We actively research brakes with integrated sensors for condition monitoring and wear detection, to optimize maintenance and support Industry 4.0 applications. ATEK Drive Solutions offers as
ATEK Drive Solutions bietet als a system provider a comprehensive portfolio of industrial brakes – from standard to custom special solutions – supported by a modular construction system for maximum flexibility.
The use of ATEK brakes leads to measurable performance increases and efficiency gains, such as up to 10% faster cycle times in robotics or a reduction of space requirements by up to 20% through integrated solutions.
ATEK brakes stand for high reliability and safety, meet relevant standards (e.g. PLd according to EN ISO 13849-1) and integrate forward-looking technologies such as sensors for condition monitoring and predictive maintenance..Learn everything about the different types of brakes, how they work, selection criteria, and how ATEK Drive Solutions can help you find the optimal braking solution for your individual requirements.
Brakes are essential for the safety and efficiency of industrial drive systems. From mechanical to electric brakes, we at ATEK Drive Solutions provide comprehensive solutions. Need personalized advice? Contact us now Contact with us!
Need the perfect braking solution for your drive system? Let our experts advise you!
Request a braking solution now!
Understanding: The key role of industrial brakes in drive
Industrial brakes are critical for safety and precision. ATEK Drive Solutions helps find the optimal braking solution for your requirements and increase plant efficiency.
More than just stopping: The core functions of industrial brakes
Industrial brakes secure processes, protect personnel and machines, and ensure production parameters. These stopping devices harmonize with engines and gear boxes. Example robotics: Our brakes improve cycle times by up to 10% through precise end positions.
Variety for every requirement: An overview of the types of brakes
ATEK offers mechanical, pneumatic, hydraulic and electric. brakes. The choice of the appropriate delay unit depends on factors such as the required braking torque, available power, space requirements, and environmental conditions. Example stage technology: Electrified lever brakes for precise operation up to 50,000 cycles.
System expertise: When brakes, engines and gear boxes become one
ATEK combines expertise for brakes, gear boxes, and servomotors. This system expertise enables efficient overall solutions. Example mechanical engineering: Drive units with integrated brakes reduce space requirements by up to 20%, simplify assembly.Selecting: Finding the optimal industrial brake for your application
Crucial selection criteria: Finding the right braking mechanism Important criteria:
braking torque , speed, switching frequency, environmental conditions., Drehzahl, Schalthäufigkeit, Umgebungsbedingungen. Careful design of the brake unit avoids wear and safety risks. ATEK analyzes load profiles for reliability under peak load (e.g. 150% overload). Learn more about brake technology.
- consideration of fundamental selection criteria such as , speed, switching frequency, environmental conditions., speed, switching frequency, and environmental conditions.
- Avoiding premature wear and safety risks through precise design of the brakes.
- utilization of the flexible ATEK construction system for millions of possible brake configurations.
- Ensuring fast delivery times through approximately 500,000 constantly available stock parts.
- Using the online configurator to assist in selecting the appropriate industrial brake.
- development of custom special solutions, also in small series, for unique challenges.
- Resolving complex technical problems through in-depth engineering expertise.
The ATEK construction system: millions of configurations, fast delivery
Modular construction system for millions of configurations, supported by approximately 500,000 stock parts for rapid delivery. Example packaging industry: Special brake delivered in three weeks. Online configurator helps in selecting industrial brakes..
Custom special solutions: When standard is not enough
ATEK develops custom special brakes and other tailor-made solutions, even in small series. We solve complex challenges through engineering. Example wind power: A special azimuth brake for over 20 years of lifespan. We also provide the suitable safety brake for niches.Analyzing: Core components and performance features of modern brakes
Material makes the difference: friction materials and their properties
The choice of the friction material affects maintenance intervals. High-quality, application-specific friction materials ensure reliable, long-lasting braking performance. ATEK uses organic/sintered pads for optimal performance (e.g. -20°C to +120°C).
Actuation types in focus: From mechanical to electric
The actuation type (mechanical, pneumatic, hydraulic, electric) influences the characteristics of the respective brakes. The right choice optimizes braking function, system integration, and energy efficiency. Example conveyor technology: Electrified lever brakes reduce energy consumption by up to 15%. Details on braking systems..
Lifespan and reliability: Designed for continuous operation
Robust construction, high-quality materials, and quality controls ensure reliability. Long lifespan is the result of careful engineering work in every brake unit. Example steel mills: brakes with MTBM over 10,000 hours minimize downtimes.Integrating: Successfully implementing ATEK-brakes in customer applications
Precision in mechanical engineering: When every millimeter counts
A customer in machine tool manufacturing improved positioning accuracy with an ATEK holding brake.. Integrated braking solutions enhance performance in complex systems. The specific brakes secured ±0.01 mm holding accuracy and fit in limited space. Example of our manufacturer competence for brakes.
safety in logistics: Reliable stopping of heavy loads
In high-bay warehouses, reliable brakes or holding brakes are safety-critical. ATEK safety brakes ensure safe stopping, even in emergencies. Example logistics center: Redundant braking systems for storage and retrieval devices meet EN ISO 13849-1, reducing failure probability.
Efficiency in renewable energies: brakes for wind and weather
Wind turbines require special braking systems, thus robust brakes, for extreme conditions. ATEK develops optimized rotor brakes and yaw brakes for high availability. Example: A yaw brake with a special coating for over 15 years of corrosion protection (-30°C to +60°C).Optimize: Maintenance, safety, and the future of braking technology design
Predictive maintenance: Minimize downtime, maximize lifespan
Application-dependent maintenance is necessary. Proactive maintenance strategies (operating hours/load cycles) maximize the lifespan of brake components and prevent downtimes. ATEK recommends, for example, the first inspection after 2,000, then every 5,000 operating hours for heavy industry.
- Implementation of proactive, application-dependent maintenance strategies to maximize lifespan and minimize downtimes at brakes.
- Consideration of maintenance recommendations, such as first inspections after 2,000 operating hours in heavy industry.
- Strict adherence to relevant safety standards and regulations (e.g. Machinery Directive) to ensure tested quality for all braking systems.
- designs of many safety brakes for high performance levels (e.g. PLd according to EN ISO 13849-1).
- Anticipation of future trends towards smarter, more energy-efficient, and connected braking solutions.
- Focus on the integration of sensors for condition monitoring and optimized actuation of brakes.
- Active research and development in the field brakes with integrated wear sensors for Industry 4.0 applications.
Safety standards and certifications: Trust through verified quality
Standards and certifications build trust and ensure safety levels. ATEK ensures compliance with relevant standards (e.g. Machinery Directive) for all braking applications. Many of our safety brakes are designed for PLd according to EN ISO 13849-1.
Future trends: Intelligent and energy-efficient braking solutions
Trends: smarter, more energy-efficient, connected brakes and stop systems. Focus on sensors for condition monitoring and energy-optimized actuation. ATEK is researching brakes with integrated wear sensors for maintenance optimization (Industry 4.0).
The right brakes is crucial for performance, safety, and cost-effectiveness. ATEK Drive Solutions offers a comprehensive portfolio, specialized special brakes and expertise for your optimal solution. We are available for tailored consulting to secure your drive technology for the future.
