Discover the latest innovations and customized solutions from ATEK Drive Solutions
What sets ATEK apart from other providers in the field of brake technology?
ATEK is a system provider for the complete industrial drive system and combines Gear Boxes, brakes, and motors. We offer decades of experience, a modular system for fast delivery times and high variety, as well as the ability to develop customized special solutions, even for small series.
What types of industrial brakes does ATEK offer?
ATEK offers a wide portfolio, including mechanical, pneumatic, hydraulic, and electric industrial brakes as well as electrified lever brakes. These cover various requirements, from simple holding tasks to highly dynamic positioning applications and safety functions.
Can ATEK develop brake solutions for special requirements?
Yes, a core competency of ATEK is the development of customized special solutions. We realize tailored brakes even for challenging applications and small series, such as brakes for extreme temperature ranges (-40°C to +70°C) or special installation spaces, thereby reducing the weight by 12% as a result.
How does ATEK’s brake technology contribute to increasing efficiency?
Well-designed brakes from ATEK increase productivity by up to 10%, reduce downtime, and lower operating costs. Integrated motor-brake units can reduce the assembly effort by up to 30% and enable energy savings of up to 8% .
What advantages does ATEK’s modular system offer?
The modular system allows for millions of configuration options. This leads to a high variety of options und and fast delivery times, so that customers can often receive specific solutions, such as a stainless steel brake for the food industry, within a few weeks.
How does ATEK support the selection of the right brake?
ATEK offers comprehensive technical advice and support in the design and optimization of drives. Our experts help you find the suitable brake solution for your specific application, supported by our online product configurator.
What trends is ATEK pursuing in industrial brake technology?
ATEK focuses on digitalization (e.g., brakes with condition monitoring to reduce downtime by up to 30%), lightweight construction (e.g., weight reduction in robot brakes by 20%) and sustainability (e.g., energy recovery in electric brakes up to 15%).
Are ATEK brakes suitable for extreme environmental conditions?
Yes, ATEK develops brakes that reliably function even under extreme conditions. This includes solutions with high corrosion protection (e.g., stainless steel brakes, Coat Z technology) or for extended temperature ranges and high pressures, such as deep-sea brakes for over 200 bar.
ATEK acts as a system provider and not only delivers individual brakes but also complete, integrated drive solutions (Gear Boxes, brakes, motors), which can reduce development times for customers by up to 20% .
Through customized brake solutions and a flexible modular system, ATEK enables an optimal adaptation to diverse industrial requirements and can thereby extend the lifespan of plant components by up to 50%.
ATEK relies on cutting-edge innovations such as digitized brakes for predictive maintenance, which can reduce downtime by up to 30%, as well as on sustainable and energy-efficient technologies that allow for a energy recovery of up to 15% .Learn how to optimize your drive systems with ATEK’s brake technology and benefit from the highest quality and reliability.
In the world of industrial drives, brake technology plays a crucial role. ATEK Drive Solutions offers you innovative and tailored solutions for maximum performance and safety. Do you have questions or need personalized advice? Get in touch with us now Contact us now!
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Introduction to the brake technology: Laying the foundation for performance and safety
Industrial brake technology is vital for performance and safety. ATEK optimizes drives with tailored, reliable brake solutions.
Braking systems: More than just stopping
The right brake components increase productivity and reduce downtime (up to 10%). Precision, especially in the packaging industry, lowers scrap rates. Industrial brake solutions are a core aspect.
The importance of brake technology in the context of industrial applications
Well-designed brakes protect against overload and extend the lifespan of components such as Gear Boxes and motors. In the field of machine tools, this can reduce spindle maintenance by up to 15%. A careful design also lowers operating costs.ATEK Drive Solutions: Your system partner for innovative brake technology are
ATEK’s offerings in the field of brake systems
ATEK, as an established system provider, delivers complete drive solutions that include Gear Boxes, motors, and brakes. For logistics manufacturers, this has reduced development time by 20%. Discover our brakes for industrial applications.
- ATEK is a system provider that delivers complete drive solutions, including Gear Boxes, motors, and brakes.
- The company leverages synergies from its extensive experience across the entire drive train.
- A modular system allows for enormous variety with millions of possible brake configurations.
- The portfolio includes mechanical, pneumatic, hydraulic, and electric industrial brakes for various applications.
- Specialized solutions such as electrified lever brakes offer advantages in integration and response speed.
- ATEK excels in developing customized special solutions, even for small series and challenging applications.
ATEK’s positioning as a system provider for the drive train
ATEK’s extensive experience with Gear Boxes, brake components, and servo motors creates valuable synergies. Well-coordinated brakes can save up to 8% energy, for example.
ATEK’s brake portfolio: Variety and adaptability
The modular system opens up millions of configuration possibilities. A customer from the food industry received a specific stainless steel brake within just 3 weeks. Learn more about different types of brakes.
Mechanical, pneumatic, hydraulic, and electric industrial brakes
ATEK offers a wide range from mechanical brakes (primarily for holding) to electric brakes (ideal for positioning tasks). Hydraulic systems excel due to their high power density, and electric variants stand out for their dynamics. Learn about hydraulic brake systems.
Electrified lever brakes
Electrified lever brakes combine proven mechanics with modern electronic control, allowing for advantages in system integration and a rapid response. In stage technology, this has reduced conversion times by 25%.
Customized brake solutions from ATEK
ATEK specializes in developing special solutions, even for small series. In medical technology, a tailored special brake was able to reduce weight by 12%. Discover our individual safety brakes.
The ability to develop special solutions
Special solutions are created in close cooperation with the customer, from the idea to series production, supported by simulations and test bench tests. An example is a brake designed for temperature ranges of -40°C to +70°C.Gain market insight: Understand the competition and leverage ATEK’s advantages
Key players in the field of brake technology
The market for brake technology is divided into global players (such as Brake Technology Group focusing on automotive) and specialists (like KNOTT for off-highway applications). ATEK clearly positions itself in the field of industrial drive solutions.
Brake Technology Group: Focus on automotive brakes and motorsport
Requirements in the automotive sector (NVH, Celect) differ from those in industry (robustness), where ATEK’s industrial braking systems can play to their strengths.
OE quality and NVH characteristics (Noise, Vibration, Harshness)
In industry, reliability takes precedence over comfort aspects, as seen in passenger car brakes. ATEK optimizes its brake solutions for maximum durability (often over 1 million cycles).
KNOTT brake technology: Specialist for customized brake solutions
KNOTT is known for niche solutions, especially in the off-highway sector. ATEK pursues a similar approach for a broader range of industrial applications and offers specialized brake systems for this.
Off-highway applications and comprehensive support
Off-highway applications pose high demands on robustness, for example, against dirt. ATEK provides suitable solutions for this, for instance, for mining, often using industrial disc brakes.
EBC Brakes: Comprehensive range of brake components
EBC Brakes offers a wide range of brake components, primarily for the aftermarket. ATEK, on the other hand, focuses on industrial original equipment and the integration of complete brake systems.
ATEK in comparison: Differentiation and competitive advantages
ATEK differentiates itself as a system provider through the development of special solutions and an attractive price-performance ratio. An integrated motor-brake unit can, for example, reduce assembly effort by up to 30%.
Price-performance ratio and technical consulting
The good price-performance ratio results from the modular system, optimized inventory management, efficient production, and well-founded technical advice. A special brake can incur additional costs of around +15% depending on its complexity, which can be amortized through specific advantages.Achieving technological excellence: Innovations in the brake technology application
Current trends in brake technology
Important trends in brake technology are performance optimization, increased corrosion resistance, the use of sensing technology, and compliance with specific standards. Innovative coatings can extend the lifespan of brake components by up to 50%.
- Key trends include performance optimization, improved corrosion resistance, the use of sensing technology, and compliance with relevant standards.
- ATEK places great importance on corrosion protection through high-quality materials and special surface treatments such as the Coat Z technology.
- Compliance with industry-specific regulatory standards and certifications (e.g. ATEX) is ensured.
- Insights from high-performance brake systems in motorsport, such as heat dissipation and material selection, are incorporated into industrial solutions.
- The selection of appropriate materials and thoughtful construction is fundamental to the performance and longevity of brakes.
- The application-specific selection of friction materials is crucial for braking performance, with ATEK providing consulting support.
Corrosion resistance and Coat Z technology
Especially in industries such as food or chemical industries, corrosion protection in braking systems is of great importance. ATEK relies on high-quality materials like stainless steel and special surface treatments.
ECE-R90 compliance and regulatory standards
While ECE-R90 is primarily relevant for the automotive sector, there are specific, often stricter standards in the industry. ATEK ensures the compliance of its braking solutions, for example, for safety brakes or through ATEX certifications for explosion-prone areas.
High-performance brake systems for motorsport applications
The industry benefits from developments in motorsport, particularly concerning heat dissipation and material selection for braking systems. ATEK adapts these insights for industrial applications, such as brakes for winding machines.
Brembo, Pagid, and ZF Sachs in focus
Leading brands in motorsport such as Brembo develop high-performance systems that also provide inspiration for the industrial brake technology sector. ATEK uses such material inspirations to increase the lifespan of industrial brakes by up to 40%.
Materials and construction in brake technology
The choice of materials and the construction are crucial for the performance of braking solutions. ATEK invests in material research to achieve optimal results. For example, in a steel mill brake, maintenance intervals could be tripled.
Friction materials and their impact on braking performance
The selection of friction materials must be application-specific. ATEK offers comprehensive consulting on this. The use of sintered pads can increase braking force in a textile machine by 25%, for example.Mastering application diversity: brake technology optimally deployed sector-specifically
Applications of brake technology in various industries
The fields of application of the brake technology are diverse and range from robotics to mining. ATEK offers specific braking solutions for medical technology, such as in patient lifters. Learn more about leading brake manufacturers.
Machine and plant engineering
In this sector, brakes are essential for control, precise positioning, and safety. ATEK provides holding brakes for CNC machines that help reduce machine damage.
Packaging industry
High cycle rates, precision, and hygienic requirements characterize the packaging industry. ATEK offers quick-switching and hygienic stainless steel brakes for this purpose.
Machine tool manufacturing
High-performance brakes are indispensable for precision and safety in machine tool manufacturing. ATEK’s safety brakes can quickly and reliably stop spindles rotating at up to 20,000 rpm.
Logistics and warehousing
Reliable braking systems are crucial for controlling movements and safely holding loads. ATEK supplies brakes for storage and retrieval devices that handle loads of up to 2 tons.
Other application areas (food, medicine, energy, etc.)
Specific requirements, such as hygiene in the food industry or environmental compatibility in the energy sector, necessitate tailored braking solutions. ATEK develops, for instance, azimuth brakes for wind turbines, even in offshore applications, with a lifespan of over 20 years.
Specific requirements and solutions in the area of braking systems
ATEK meets challenges such as extreme inertia moments or demanding environmental conditions with customized solutions. On the test bench, a multi-disc brake for 500 kgm² inertia was able to reduce test cycles by 15%.
brake technology for high inertia moments
Here, energy absorption and heat dissipation are particularly critical factors. ATEK relies on solutions such as internally ventilated brake discs. ATEK’s flywheel brakes can absorb over 10 MJ of energy.
brake technology for extreme environmental conditions
Adjustments such as encapsulation or the use of special materials are often necessary here. One example is a deep-sea brake designed for pressures over 200 bar and made of seawater-resistant stainless steel.Shaping the future of brake technology : recognize trends and benefit with ATEK
Developments and trends in braking technology
The future of brake technology will be characterized by digitization (e.g. predictive maintenance), lightweight construction, and sustainability. ATEK is already developing brakes with integrated condition monitoring that can reduce downtime by up to 30%.
Digitization and networking in brake technology
Digitization enables more precise control of braking systems, continuous condition monitoring, and integration into Industry 4.0 concepts. ATEK brakes can report operating data and adapt their braking force adaptively.
Lightweight construction and alternative materials
Lightweight construction, particularly relevant for dynamic applications and mobile systems, increases energy efficiency. ATEK uses materials like aluminum or composite materials for this purpose. A robot brake could thus be reduced in weight by 20%.
Sustainability and environmental friendliness in braking systems
Sustainability in the brake technology means efficient designs, environmentally friendly materials, and high durability of components. ATEK is also researching solutions for energy recovery, with electric brakes being able to recuperate up to 15% of the braking energy.
ATEK’s role in the future of brake technology
ATEK actively shapes the future of braking systems through innovation and customer proximity. The aim is to not only recognize significant trends but also to help shape them. The share of intelligent brakes in the portfolio is set to increase by 40% by 2027.
Innovation and adaptation to new market demands
The continuous dialogue with users and intensive technology monitoring ensure the relevance and market relevance of ATEK’s braking solutions. An example of this is special brakes for collaborative robots that meet the highest safety standards.
ATEK Drive Solutions: Your partner for brake technology, ensuring safe and efficient industrial drives. Our expertise and extensive portfolio enable optimal solutions for your specific requirements. Contact us for personalized advice.
