Discover the diversity and advantages of ATEK braking systems – from industrial to marine.
What exactly are shaft brake systems (WBA) and why are they critical for demanding industrial applications?
Shaft brake systems (WBA) are specialized braking systems, that act directly on shafts to precisely control or safely bring machines to a stop. For demanding applications, such as in shipbuilding or rail vehicles, they are essential as they must ensure the highest reliability and performance under extreme conditions.
How does ATEK ensure the reliability of its WBAs in harsh environments, such as in the marine sector?
ATEK ensures reliability through application-specific design, the use of high-quality materials such as stainless steel brake discs for corrosion resistance and shock-resistant designs (e.g. according to BR3021). Additionally, we conduct internal tests and certifications .
Can ATEK’s shaft brake systems be adapted to specific operational requirements?
Yes, ATEK specializes in custom WBA solutions. Our modular system and our engineering expertise allow for adjustments regarding size, braking torque, actuation type, and integration into existing systems, even for small series..
What kind of support does ATEK provide beyond the WBA product itself?
ATEK offers comprehensive services from design and layout to implementation and technical inspections and certifications. As a system provider, we also assist with the integration into the entire drive train, including steel construction, pipelines, and control systems.
For which key industries does ATEK supply shaft brake systems?
ATEK supplies WBAs for a variety of industries, with a particular focus on marine applications (from yachts to submarines) and rail vehicles (e.g. Unimog shunting vehicles). Our expertise also extends to other areas of machine and plant engineering with high requirements.
How do ATEK’s WBAs contribute to operational safety and efficiency in rail vehicles?
In rail vehicles, such as the Unimog, our WBAs enable safe braking of towed loads up to 1000 tons. Features such as high-performance compressors, electronic control und digital pressure displays ensure precise braking processes and high operational safety, which increases efficiency in shunting operations.
What does the WVA number mean in the context of braking systems?
The WVA number is a global classification system for brake and clutch linings. It facilitates the clear identification and ordering of friction linings and ensures that the correct components for the respective WBA braking system are used.
What are the advantages of ATEK’s modular system for WBAs?
The modular system allows for a high variety of variants und fast delivery times for our WBAs. It enables easy integration of additional components and flexible adaptation to specific customer requirements or changing operational needs.
ATEK develops custom shaft brake systems (WBA), designed for extreme operating conditions in marine and rail transport, ensuring maximum operational safety and reliability..
ATEK’s WBA systems, such as those for Unimog shunting vehicles, are designed for towed loads up to 1000 tons. and feature advanced pneumatic and electronic controls for precise and safe braking operations.
Through modular construction, application-specific materials (e.g. stainless steel for marine WBAs) and features such as shock resistance (BR3021), ATEK’s WBAs provide optimal adaptability and durability, which reduces maintenance efforts.Learn everything about shaft brake systems (WBA) from ATEK: Custom solutions, highest quality, and maximum reliability for demanding applications. Get informed now!
ATEK Drive Solutions offers you as a system provider innovative and reliable WBA braking systems for various industries. From conception to implementation – we accompany you with our expertise. Do you need a custom solution? Contact us now! Contact with us!
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Introduction to WBA braking systems
What are shaft brake systems (WBA) actually?
The choice of appropriate braking technology for complex machines is often demanding. ATEK, under the Rietschoten Elephant Brakes brand, specializes in custom shaft brake systems (WBA), tailored to demanding applications, e.g. systems for ships under extreme marine conditions. This introduction provides an overview of our core competencies in modern braking technology..
Understanding ATEK’s core competency
Years of experience in brake and gear box construction, complemented by expertise in servo motor manufacturing, form the basis of our drive solutions. As a system provider, we integrate brakes into complete drive trains, increasing efficiency and reducing interface problems (for example, through seamless integration). Our focus is on the development of WBA braking systems, precisely tailored to specific customer needs, from conception to implementation. More about our industrial brakes..
Rietschoten Elephant Brakes: A brand with tradition
The brand Rietschoten Elephant Brakes stands for quality and reliability in industrial brakes. ATEK carries on this tradition and expands it with innovations, such as electrified lever brakes for more precise control. We combine proven technology with forward-looking solutions for WBA braking systems. Discover our braking systems in detail..
Shaft brake systems (WBA) for ship applications
Discover ATEK’s expertise in marine WBAs.
For harsh marine conditions, we develop Shaft brake systems (WBA) for various maritime applications, from superyachts to military submarines, requiring the highest reliability. For deck applications, we use, for example, special stainless steel brake discs for high corrosion resistance. Our marine WBAs are known for robust construction and application-specific design..
- Development of WBA systems specifically for harsh marine conditions.
- Wide range of applications, from superyachts to military submarines.
- Ultimate reliability as a central development goal.
- Use of special stainless steel brake discs for deck applications for corrosion resistance.
- Known for robust construction and precise application-specific design.
- Focus on durability and reliability in marine environments.
Our WBA systems can be shock-resistant according to standards like BR3021, relevant for marine applications on frigates. Options such as split brake discs (easier maintenance) or special mounting tools (radial installation) are available. This high adaptability of our WBA braking systems enables optimal integration into your ship system. Learn about our WBAs according to DNV-GL..
Our service includes design, construction, and implementation, including steel construction, pipelines, and control systems. As part of the Obermark Group, we also realize complex projects such as complete ship shaft brake systems.. We provide comprehensive service for your WBA braking systems, including technical inspections and certifications in-house.
Shaft brake systems for rail vehicles (Unimog WBA)
High-performance braking systems for shunting vehicles.
Our wagon brake systems (WBA) are designed to safely stop trains up to 1000 tons, as used in Unimog shunting vehicles. These systems are designed for extreme towed loads and contribute to safety in rail operations. The performance of our rail vehicle WBAs is designed for high loads..
Understanding pneumatic system features for reliability.
Our Unimog WBAs use powerful compressors and dual-chamber air dryers for constant, reliable brake activation. The wagon priority filling allows for rapid brake readiness, important in shunting operations with frequent stops (e.g. with 15 wagons). These pneumatic components contribute to the operational safety of the WBA braking systems..
Utilizing electronic control and monitoring for precision.
An electronic driver brake valve with filling pulse adjustment and a digital brake/release pressure display allow for precise control and monitoring of the braking system. For example, the driver can individually adjust the brake pressure of each wagon. Modern electronics in our WBA braking systems support control and safety.Discover more about shaft brakes..
Value modularity and retrofitting for flexibility.
The modular system of our wagon brake systems allows for the integration of additional components such as air dryers or sand spreaders. Retrofitting existing systems to new operational requirements is often possible. This flexibility makes our WBA braking systems an adaptable solution..Components and technologies in ATEK braking systems.
Discover the variety of brake types and actuation methods.
We offer a wide range of brake types: from lever brakes (RH, EMS) with various actuation methods to parking brakes (EB, EBS) as active/passive safety brakes. An example is floating brake calipers (EBS FL), which hydraulically open as safety brakes and close via spring force. This variety allows the configuration of the appropriate WBA braking system for specific tasks..
- Comprehensive offering of different brake types.
- Lever brakes (models RH, EMS) with different actuation mechanisms.
- Parking brakes (models EB, EBS) designed as active or passive safety systems.
- Exemplary technology: floating brake calipers (EBS FL), hydraulically opening and spring-loaded closing.
- Adaptation to specific tasks through diverse configuration options.
- Wide selection of actuation types for optimal system integration.
The material of the brake disc is an important factor. For applications on ship decks (saltwater, weather), for example, stainless steel brake discs are used. This ensures high corrosion resistance and durability of the WBA braking systems. The choice of material is crucial for reliability under demanding environmental conditions..
Brake pads are classified worldwide through the WVA number (system of the Association of Friction Material Industry e.V. Cologne). It allows for clear identification and ordering of friction materials. For example, the WVA number 19032 assists in selecting the correct pad for an industrial application. This system creates transparency and facilitates procurement for brake systems WBA..Integration and compatibility of braking systems.
ensure compatibility of wheels and brake systems.
The compatibility of wheels and brakes is critical. When installing new components (e.g., lightweight alloy wheels), checking compatibility with the existing WBA braking system is necessary. Professional installation avoids safety risks due to incorrect alignment (clearance, ABS/DSC functionality). Careful compatibility checking is important for safe brake systems WBA..
Leverage the Wheel Best Access (WBA) system for efficiency.
The “Wheel Best Access” (WBA) system, such as in the ER100 wheel balancing system from Cemb, improves accessibility to the work area within the rim through ergonomic design. Features like automatic wheel positioning and pneumatic wheel clamping system can reduce cycle times by up to 15%. Such systems optimize workflow and precision when working on wheel-brake units..
Understand system integration for optimal performance.
A holistic view of the braking system is important. Integration with systems like the RDC (wheel electronics module) for tire pressure monitoring shows how vehicle components work together to ensure braking performance and safety. Correct tire pressure is significant for the function of each WBA braking system . Only a well-integrated overall system allows for full braking performance..Further application aspects and ATEK solutions.
Consider quality components in the overall context.
Many components interact for the safety and performance of an overall system. Products like Bosch WBA Twin wiper blades, not our core business, illustrate the importance of high-quality individual parts. A robust full-metal frame system (like in these wipers) demonstrates the longevity claim we maintain for our brakes. follow. The quality of each component contributes to overall performance..
Ensure availability of spare parts and accessories.
The availability of components like brake anchor plates or brake caliper sets is crucial for maintenance and upkeep. Despite focusing on industrial WBA we are aware of the importance of a functioning spare parts market (e.g., for BMW M model brake discs, No. 34218046261). Good spare parts supply is important for the longevity of technical systems..
Apply system thinking beyond the core brake.
As a systems provider for the industrial drive train, we do not only consider the brake in isolation. Our ability to develop custom special solutions even in small series (gear boxes, brakes, motors) reflects this approach. We apply this thinking to interactions of our WBA braking systems with other systems. Our goal is an optimally coordinated overall solution..
In summary, ATEK Drive Solutions GmbH offers not only individual components but also thoughtful WBA braking systems, tailored to specific requirements. Our expertise ranges from robust marine applications to high-performance systems for rail vehicles. Custom adaptation and system integration are central aspects. Our experience supports safety and performance. We are available for a tailored solution.
