Discover high-quality brake accessories from ATEK Drive Solutions for optimized performance and reliability of your systems.
What matters in high-quality industrial brake accessories?
In high-quality brake accessories, precise manufacturing, optimal material selection for the respective application and seamless integration into the overall system are crucial. It goes far beyond mere replacement parts and also includes aspects such as correct pressure supply and robust installation solutions.
How does specialized brake accessories support proactive maintenance?
Specialized brake accessories, such as monitoring units and sensors (e.g., for wear or brake lever position), provide important condition data. This enables proactive maintenance strategies, helps prevent failures, and can increase system availability to over 99% increase.
What criteria are important for brake accessories in harsh industrial environments?
For harsh environments, material resistance (e.g., against saltwater or extreme temperatures up to 200°C), a suitable protection class (e.g., IP67) and compliance with specific standards (e.g., ATEX) for brake accessories are critical.
Can ATEK develop customized brake accessories for special machine requirements?
Yes, ATEK develops custom-designed brake accessories, such as special mounting flanges or low-noise brake fans. This enables a optimal integration even in complex machine layouts, even in small batch sizes.
How do predefined maintenance kits for brake accessories improve efficiency?
Predefined maintenance kits that include, for example, seals, springs, and special grease, significantly simplify maintenance processes. They can reduce the ordering time for individual parts by up to 90% and contribute to increasing system availability.
What role does the correct assembly of brake accessories play in lifespan?
Correct assembly, including the use of specific aids such as anti-seize paste, is crucial. Care in installing brake accessories prevents corrosion, ensures even wear, and can extend the lifespan of the braking system by up to 30%..
Why should one choose a system provider like ATEK for brakes and accessories?
A system provider like ATEK ensures the optimal coordination of all components, including the brake accessories. This minimizes interface risks, can reduce commissioning times by up to 50% and optimizes the overall performance of the drive train.
What examples of specialized brake accessories does ATEK offer?
For example, ATEK supplies hubs with finished holes according to ISO H7 and keyway DIN 6885/1, specific monitoring units, customized mounting brackets and piping that are precisely tailored to the respective brake systems and customer requirements.
The selection of the right brake accessories is crucial for the performance and safety of industrial systems and goes far beyond standard wear parts to achieve a system availability of over 99% .
Specific and correctly assembled brake accessories, such as maintenance kits and monitoring sensors, optimize maintenance processes, can reduce ordering times by up to 90% and extend the lifespan of brake systems by up to 30%..
ATEK Drive Solutions offers, as a system provider, coordinated braking solutions including accessories, which minimizes interface risks, can reduce commissioning times by up to 50% and enables customized adjustments. Learn everything about the right brake accessories for your industrial applications. From selection to maintenance – we provide you with the know-how for maximum safety and efficiency.
In the world of industrial drive technology, the right brake accessories are crucial for safety and performance. ATEK Drive Solutions offers you a wide range of high-quality components. Do you need personalized advice? Contact now
Erfahren Sie alles über das richtige Bremsenzubehör für Ihre industriellen Anwendungen. Von der Auswahl bis zur Wartung – wir geben Ihnen das Know-how für maximale Sicherheit und Effizienz.
In der Welt der industriellen Antriebstechnik ist das richtige Bremsenzubehör entscheidend für Sicherheit und Leistung. ATEK Drive Solutions bietet Ihnen eine breite Palette an hochwertigen Komponenten. Benötigen Sie eine individuelle Beratung? Nehmen Sie jetzt Contact our experts now!
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The foundation of industrial braking systems: More than just replacement parts
The selection of the appropriate brake accessories is an important factor in optimizing industrial plants concerning performance and reliability. This article explains what to consider when selecting and integrating these important brake components. When precisely controlling tons of heavy loads, the
Bei der präzisen Kontrolle tonnenschwerer Lasten ist das accessories for brakes are as crucial as the brake itself. For example, a correct pressure supply ensures a constant braking pressure, for instance, of 6 bar. The careful selection of brake accessories, from pressure supply to mechanical interfaces, significantly determines the function and safety of the entire brake system.
For a seamless integration of brakes, specific monitoring units provide important data on parameters such as wear or pressure. For example, a sensor can report the exact position of the brake lever to the control (PLC). brake accessories wichtige Daten zu Parametern wie Verschleiß oder Druck. For example, ein Sensor kann die exakte Position des Bremshebels an die Steuerung (SPS) melden. Such accessories for brake systems support proactive maintenance strategies and help avoid costly failures. ATEK solutions contribute to a system availability of over 99% in this context.
The focus on brakes and the corresponding brake accessories should go beyond mere wear parts. Robust mounting brackets and corrosion-resistant piping are also brake components. of importance. For example, in the food industry, it must be made of stainless steel to meet hygiene standards. brake accessories aus Edelstahl gefertigt sein, um Hygienestandards zu erfüllen. The quality of all accessory parts for brake systems, including mounting elements and connection technology, affects the lifespan and reliability of the entire braking system.Selection criteria for industrial brake accessories: Precision counts
The type of application – whether holding brake in wind power or working brake in a textile machine – is a decisive factor in choosing the right brake accessories. For example, brake accessories for reel gear in shipbuilding must be resistant to saltwater. A detailed analysis of the specific usage profile, including environmental conditions and load cycles, forms the essential basis for the optimal selection of brake accessories.
- Analysis of the specific usage profile for the brake accessories, including type of application, environmental conditions, and load cycles.
- Consideration of material selection for the brake accessories in terms of extreme temperatures and other environmental influences.
- Selection of the appropriate protection class (e.g., IP67) for the accessories for brakes according to the operating conditions.
- Compliance with industry-specific standards and certifications for brake components., such as ATEX for explosive areas.
- Ensuring the resistance of materials of the brake accessories to corrosive media such as saltwater.
- Distinction of the requirements for the brake accessories based on the function of the brake (e.g., holding brake, working brake).
Extreme temperatures pose specific requirements for industrial brakes and their brake accessories, which is why material selection is an important aspect. For example, special linings are available for high-temperature applications up to 200°C. brake accessories The resilience of the material in brake accessories contributes to a long service life. Also, the appropriate protection class for the Auch die passende Schutzart für das accessories for brakes, for example, IP67 for dust and water tightness, must be considered according to the environmental conditions.
For industrial brakes and their brake accessories specific standards often apply. For example, brake components. for use in ATEX areas require appropriate certification. Compliance with these industrial standards for all brake accessories is relevant for operational safety and can affect the insurability of facilities.Optimization and customization: Unlocking the potential of specialized brake accessories accessories
Special requirements for space or assembly often require customized brake accessories, as standard components are not always suitable. For example, special mounting flanges have been developed for compact packaging machines as brake accessories for safety brakes. Individually designed brake accessories enable very good integration, even in complex machine layouts. Individuell konstruiertes Bremsenzubehör ermöglicht eine sehr gute Integration, auch in komplexen Maschinenlayouts.
Continuous brake monitoring can help reduce maintenance costs. This is realized through modern brake accessories in the form of monitoring units. For example, sensors for wear detection as part of this accessory for brakes enable optimized maintenance intervals by signaling a replacement upon reaching 80% wear. Such brake accessories that provide condition data are an important component of modern predictive maintenance concepts.Maintenance and lifespan: Increase efficiency with the right brake accessories to enhance efficiency
Accelerated brake maintenance while minimizing errors is an important goal. Predefined maintenance kits for brake accessories support this. For example, a kit for pneumatic brakes can include seals, springs, and special grease, which can reduce the ordering time for individual parts by up to 90%. brake accessories für pneumatische Bremsen kann Dichtungen, Federn und Spezialfett enthalten, wodurch sich die Bestellzeit für Einzelteile um bis zu 90% reduzieren lässt. Such carefully assembled maintenance kits as part of brake accessories simplify not only the maintenance processes but also significantly contribute to increasing system availability.
- Use of predefined maintenance kits as brake accessories to simplify and accelerate maintenance processes.
- Reduction of ordering times for individual brake components. and minimizing errors in the maintenance of the brake accessories.
- Contributing to increasing system availability through optimized maintenance strategies, supported by suitable accessories for brakes.
- Importance of correct assembly of brake accessories for optimal function and longevity.
- Using specific assembly aids for the brake accessories, such as anti-seize paste, to prevent corrosion and wear.
- Extending the lifespan of the braking system by up to 30% through careful assembly practices in the brake accessories.
The correct assembly of brake accessories has a significant impact on functionality and lifespan. Thus, the use of specific mounting pastes as part of the accessory for brakes is an important aspect. For example, anti-seize paste on guide pins, an important brake accessory, prevents corrosion and supports even wear of the pads. Care in the installation of brake accessories positively affects lifespan, which can be extended by up to 30%.ATEK Drive Solutions: your partner for comprehensive brake accessories and system solutions
ATEK Drive Solutions provides high-quality brakes as well as the appropriate brake accessories from a single source. For example, we supply hubs with finished drilling ISO H7 and keyways DIN 6885/1 as specific accessories for brakes, tailored to our brake systems. Our range of brake accessories covers standard and special applications.
The advantage of a system provider lies in the careful coordination of all components, including the brake accessories. For example, our servo bevel gearboxes with integrated brakes and associated electronics as part of the brake accessories can reduce commissioning times by up to 50%. Comprehensive system expertise in brakes and the corresponding brake accessories helps to minimize interface risks and optimize the overall performance of the drivetrain.
For special adjustments in the area of brake accessories our engineers are available. For example, we have developed particularly quiet brake fans as a special brake accessories Individually designed brake accessories enable very good integration, even in complex machine layouts. We also realize custom brake accessories in small batch sizes.
The selection of the appropriate brake accessories is thus an important factor for the performance and safety of industrial brake systems. Quality and expertise in the brake accessories are decisive here. For individual consulting regarding your application case or a specific offer for brake accessories we are happy to assist you.
